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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / May 2006

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E85 Conversion

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Paul Hovnanian P.E. - 21 Apr 2006 22:02 GMT
What's the difference between an E10 (10% ethanol) cabable engine and
one that will run on E85?

It would seem that the ethanol compatibility issues (rubber seals, etc.)
have been solved in a vehicle that can run on E10. So, is it just a
matter of swapping chips in the EFI controller?

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Nate Nagel - 21 Apr 2006 23:32 GMT
> What's the difference between an E10 (10% ethanol) cabable engine and
> one that will run on E85?
>
> It would seem that the ethanol compatibility issues (rubber seals, etc.)
> have been solved in a vehicle that can run on E10. So, is it just a
> matter of swapping chips in the EFI controller?

You would probably need higher flow injectors as well, as it takes a lot
more E85 per unit air...

nate

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replace "fly" with "com" to reply.
http://home.comcast.net/~njnagel

Stan Weiss - 22 Apr 2006 01:11 GMT
> > What's the difference between an E10 (10% ethanol) cabable engine and
> > one that will run on E85?
[quoted text clipped - 11 lines]
> replace "fly" with "com" to reply.
> http://home.comcast.net/~njnagel

Generaly you need almost twice the volume of ethanol as gasoline. So you
would need an injector about 1.8 time your original injectors flow. Also
compatibility issues at 10% are not the same as 85%.
Stan
Stan
Paul Hovnanian P.E. - 23 Apr 2006 02:15 GMT
> > > What's the difference between an E10 (10% ethanol) cabable engine and
> > > one that will run on E85?
[quoted text clipped - 15 lines]
> would need an injector about 1.8 time your original injectors flow. Also
> compatibility issues at 10% are not the same as 85%.

OK. Lets restate the question. How far can one push the mixture with no
refits (assuming the system can handle an E10 mix)? Or with a new chip
in the EFI controller?

Also, how far can one go in a 'Flex Fuel' engine? This assumes that one
might want to vary the mix from straight gasoline up to that maximum
mixture from tank to tank?

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Ulf - 23 Apr 2006 19:16 GMT
>>>> What's the difference between an E10 (10% ethanol) cabable engine and
>>>> one that will run on E85?
[quoted text clipped - 22 lines]
> might want to vary the mix from straight gasoline up to that maximum
> mixture from tank to tank?

I've looked into this before and reading through different forums most
cars can handle 30-50% E85 just fine. Some cars can even do 100%. The
easiest way to modify a FI car to run E85 is to mount an adjustable fuel
pressure regulator, preferable one with a pressure gauge. That way you
can increase the fuel pressure, by hand, 35-40% allowing 100% E85.

Another way is to reprogram the ECU, however that's really only an
option on older cars. I've considered this on my '92 BMW 535, which uses
Motronic 1.3, by replacing the stock EPROM with a larger FLASH device
with two, or more, firmware programs. That way I can use either fuel and
just switch to the appropriate firmware using a switch on the dash.

Ulf
dave.harper@gmail.com - 18 May 2006 18:58 GMT
> Another way is to reprogram the ECU, however that's really only an
> option on older cars. I've considered this on my '92 BMW 535, which uses
> Motronic 1.3, by replacing the stock EPROM with a larger FLASH device
> with two, or more, firmware programs. That way I can use either fuel and
> just switch to the appropriate firmware using a switch on the dash.

Why is this only an option for older cars?
N8N - 23 Apr 2006 21:52 GMT
> > > > What's the difference between an E10 (10% ethanol) cabable engine and
> > > > one that will run on E85?
[quoted text clipped - 23 lines]
> might want to vary the mix from straight gasoline up to that maximum
> mixture from tank to tank?

The answer to your question, as you can probably guess, is "it
depends."  First of all, it varies from car to car how much "headroom"
there is in the flow capacity of the injectors.  If the injectors are
near maxed out on gasoline, they won't work very well on E85.  But if
they are generously sized and operate at <50% duty cycle on E85 they
might be just fine.  The other issue is software.  I'll be honest, I
don't know if E85 vehicles just trim based on the O2 sensor or if they
have some other way of determining what %age fuel they are being fed,
but I would assume the latter.

nate
mark - 24 Apr 2006 12:41 GMT
I saw a show yesterday that said there is an inexpensive sensor in the fuel
tank that monitors the ethanol percentage in the GM vehicles in brazil.

>> > > > What's the difference between an E10 (10% ethanol) cabable engine
>> > > > and
[quoted text clipped - 40 lines]
>
> nate
cyberzl1@yahoo.com - 18 May 2006 19:07 GMT
> I saw a show yesterday that said there is an inexpensive sensor in the fuel
> tank that monitors the ethanol percentage in the GM vehicles in brazil.

I guess inexpensive may be relative, but the sensor is about $500
retail.

JW
rodd - 24 May 2006 14:07 GMT
check this kit out it should work  it holds the injector open longer
for a richer mixture.
http://xcelplus.com/  it is also a penny stock of a sleeping giant
company to be with this kit.
check this out
http://www.investorshub.com/boards/board.asp?board_id=4025
good luck
> > I saw a show yesterday that said there is an inexpensive sensor in the fuel
> > tank that monitors the ethanol percentage in the GM vehicles in brazil.
[quoted text clipped - 3 lines]
>
> JW
Stan Weiss - 24 Apr 2006 13:33 GMT
> > > > What's the difference between an E10 (10% ethanol) cabable engine and
> > > > one that will run on E85?
[quoted text clipped - 26 lines]
> --
> Paul Hovnanian     mailto:Paul@Hovnanian.com

Ethanol vehicles are called Flexible Fuel Vehicles (FFV) due to their
ability to run on Ethanol (E85), gasoline or any combination of the two
fuels.
http://www.ford.com/en/vehicles/specialtyVehicles/environmental/ethanol.htm
Stan
dave.harper@gmail.com - 18 May 2006 19:07 GMT
> Generaly you need almost twice the volume of ethanol as gasoline. So you
> would need an injector about 1.8 time your original injectors flow.

I don't think it's quite 1.8 times.  I think it's closer to 25% or 30%
more.

It seems the injector limitation would only come into play if you're
trying to provide lots of power with e85 instead of gas?  The flow rate
for gas when you're "pedal to the floor" at 5000+ RPM (which your car
is designed to handle) is certainly a lot more than the flow rate for
e85 on a highway or accelerating from a stop sign at 2500RPM.

Dave
 
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