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Car Forum / Driving, Maintenance, Tuning / Maintenance and Repair / May 2006

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Repair Damage from Cavitation

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kraftamle - 11 May 2006 20:11 GMT
I've got pin holes in the cylinder wall of my 7.3L diesel. My research
has turned up many ways to prevent this, but I cannot find many methods
to repair.

So far all I've found is that I could have the cylinders sleeved, but
this needs to be done with someone who has experience with this
process.

Are there any other satisfactory fixes?
Thanks,
John S. - 11 May 2006 20:28 GMT
> I've got pin holes in the cylinder wall of my 7.3L diesel. My research
> has turned up many ways to prevent this, but I cannot find many methods
[quoted text clipped - 6 lines]
> Are there any other satisfactory fixes?
> Thanks,

Somehow you have to get to good metal again.  Either sleeving or boring
would be the choices I can think of.  But boring may not be an option
depending on the severity of the pitting.
aarcuda69062 - 11 May 2006 21:56 GMT
In article
<1147375726.776165.309750@v46g2000cwv.googlegroups.com>,

> > I've got pin holes in the cylinder wall of my 7.3L diesel. My research
> > has turned up many ways to prevent this, but I cannot find many methods
[quoted text clipped - 10 lines]
> would be the choices I can think of.  But boring may not be an option
> depending on the severity of the pitting.

Um, John...

The pin holes are from the water jacket -into- the cylinder.
Steve - 12 May 2006 15:54 GMT
>>I've got pin holes in the cylinder wall of my 7.3L diesel. My research
>>has turned up many ways to prevent this, but I cannot find many methods
[quoted text clipped - 10 lines]
> would be the choices I can think of.  But boring may not be an option
> depending on the severity of the pitting.

Uh.... he's got cavitation damage. That means that the coolant passages
have ALREADY eaten through into the cylinders- boring will only find air!
aarcuda69062 - 11 May 2006 21:57 GMT
In article
<1147374705.554659.309160@y43g2000cwc.googlegroups.com>,

> I've got pin holes in the cylinder wall of my 7.3L diesel. My research
> has turned up many ways to prevent this, but I cannot find many methods
[quoted text clipped - 6 lines]
> Are there any other satisfactory fixes?
> Thanks,

Sleeving the cylinders should be no problem for any competent
machine shop.
Otherwise, it's new block time.
Steve - 12 May 2006 15:53 GMT
> I've got pin holes in the cylinder wall of my 7.3L diesel. My research
> has turned up many ways to prevent this, but I cannot find many methods
[quoted text clipped - 6 lines]
> Are there any other satisfactory fixes?
> Thanks,

The only other "satisfactory" fix I can think of is to swap in a
junkyard engine.

Once the cylinder walls are holed, the block is junk unless you sleeve
it. Period. Next time use a coolant specified for heavy diesels. They
have nitrite additives to prevent cavitation damage.
 
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