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Car Forum / Driving, Maintenance, Tuning / General Car Topics / June 2007

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Need New PCM?

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Neil - 26 May 2007 16:01 GMT
I have a 2003 Dodge Caravan SE with a little under 50,000 miles on it. Last
night I was driving it and it was fine. After parking the car, the car
wouldn't start again. Had it towed to the shop, and this morning the shop
tells me that the PCM has gone out on the car, and they need to replace the
PCM. $1,000.

They said they were able to start the car after trying it for 5 minutes with
the key; but then it died when they went around the block. They said there's
no power coming out of the PCM, and they checked everything else (starter,
fuel line, etc.).

My question is: is there anything else that might be causing the PCM to act
this way? It just seems strange that the car only has 50,000 miles on it,
and the PCM just "died." Does anyone have any ideas about what might be
going on besides just that "the PCM is dead"?

Thanks for any assistance!

Neil
maxpower - 26 May 2007 18:31 GMT
> I have a 2003 Dodge Caravan SE with a little under 50,000 miles on it. Last
> night I was driving it and it was fine. After parking the car, the car
[quoted text clipped - 15 lines]
>
> Neil

Well Neil, That independent shop is trying to take your money. Assuming it
is a PCM problem and this Vehicle has under 80k miles..... we  know it isn't
8 years old yet. That part is covered under the 8/80 Federal Emissions Law.
The independent shop knows this and should have instructed you to take it to
the dealer. If the shop is just guessing at it and it is not a bad PCM the
dealer will charge you a diagnostic fee to tell you what is wrong with your
vehicle. Just   curious, were they able to communicate with the PCM thru
there scan tool? If so what were the codes.... Always get the fault codes
documented on the RO

Glenn Beasley
Chrysler Tech
Neil - 26 May 2007 20:05 GMT
Thanks. I didn't know that about the Federal Emissions Law.

They said that they're not getting any signals at all from the PCM, that
it's totally dead.

Also, interestingly enough, I found out that this morning, when they looked
at the car, they were able to start it after about 5 minutes of trying. The
guy then drove it around the block and it died a few minutes later.

So I talked with another mechanic, and he said it sounds like the ignition
switch, and that a bad ignition switch would cause it to die after it was
started. But the mechanic at the first place was incensed when I suggested
that, saying he tested the ignition switch, and that there's power coming
from the ignition switch to the relays, but it's not getting to the PCM, and
there's absolutely nothing coming out of the PCM.

So I had it towed to the second place ($70 for the tow and another $85 for
another estimate). This second place also says that he's seen that problem
with Dodges before, where it looks like the PCM is dead, and then the
customer had it replaced at the dealer, but then it died again two weeks
later.

>> I have a 2003 Dodge Caravan SE with a little under 50,000 miles on it.
> Last
[quoted text clipped - 38 lines]
> Glenn Beasley
> Chrysler Tech
maxpower - 27 May 2007 01:28 GMT
> Thanks. I didn't know that about the Federal Emissions Law.
>
[quoted text clipped - 60 lines]
> > Glenn Beasley
> > Chrysler Tech

Why not take your vehicle to the dealer and heave them diagnosis it???? You
had 2 independent shops look at this vehicle and you still have no idea what
is wrong with it. Assuming it is the PCM  Which I highly doubt. you could
have saved so much money and headaches going from shop to shop. An ignition
switch is just a guess too.
Glenn
Neil - 27 May 2007 08:12 GMT
Actually, the second shop just got it today, and he's not going to be able
to look at it until Monday. He also doesn't think it's the PCM, and thinks
it's the ignition switch. So I'm hoping he's able to correctly diagnose it.
If not, then I guess it's to the dealer, as you state.

Here's a bit of humor -- sad humor -- for you. I took the car to the first
shop, and they quoted me $89 to diagnose. But when I go to pick up my car,
he says $96. I figured it's tax, or whatever, so I pay it. Then I go home,
look at my receipt, and see that it's a $7 "shop fee." So I call him up and
ask him about this "shop fee." He says it's a fee that's automatically
tacked on to cover their shop expenses ("soap, paper towels, etc." he says).
He says, "Any shop you go to is going to add on a 'shop fee.'"

So I say, "OK, apart from the fact that you guys didn't do anything except
diagnose my car, you gave me a flat price of $89 for the diagnosis. If it's
$96, then just say $96. Don't say $89 and then charge me $96."

He says, "I understand. I understand." (He was the assistant manager at the
shop, so, apparently, he was saying that it wasn't his call.)

Anyway, I got the number for their corporate office, and am going to call on
Tuesday and complain about this. I don't care about the $7, but I hate being
lied to. Anyway, I'll probably never go to that shop again.

>> Thanks. I didn't know that about the Federal Emissions Law.
>>
[quoted text clipped - 88 lines]
> switch is just a guess too.
> Glenn
maxpower - 27 May 2007 11:49 GMT
> Actually, the second shop just got it today, and he's not going to be able
> to look at it until Monday. He also doesn't think it's the PCM, and thinks
[quoted text clipped - 112 lines]
> > switch is just a guess too.
> > Glenn

All shops do this, Technically it should only be charged to you if you used
such items.  The dealer I work at  does not tack that charge on for
diagnostic test only.

Glenn
Neil - 27 May 2007 18:09 GMT
Really? I'd never heard of it before. But, even so, his argument that it's
tacked on to everything (even diagnostic tests), regardless, is faulty. They
don't tack it onto oil changes -- and I'm sure they use a lot more soap and
paper towels doing that than diagnostic testing.

Anyway, just seems a little unscrupulous to not say, "You'll owe me $89 for
the diagnostic" and then charge $96. At least say, "$89 plus shop fee." To
me, a fixed price is a fixed price.

>> Here's a bit of humor -- sad humor -- for you. I took the car to the
>> first
[quoted text clipped - 31 lines]
>
> Glenn
Neil - 29 May 2007 18:30 GMT
Just heard from the second shop. They said it's not the PCM, but the front
module that supplies power to the PCM.

So, assuming they're correct, I wonder if that's covered under the 8/80 law
you mentioned.

Thanks,

Neil

>> I have a 2003 Dodge Caravan SE with a little under 50,000 miles on it.
> Last
[quoted text clipped - 38 lines]
> Glenn Beasley
> Chrysler Tech
Neil - 29 May 2007 19:26 GMT
In follow-up to what I wrote below, I just called the dealer repair shop.
They said that, yes, the PCM is covered under 8/80, but the front control
module (part number 04727079AC A) is not.  However, he also said that
catalytic converters aren't covered under 8/80, and an EPA web site I found
(http://www.epa.gov/otaq/consumer/warr95fs.txt) says they are. So not sure
if he's correct about the front control module.

Neil

> Just heard from the second shop. They said it's not the PCM, but the front
> module that supplies power to the PCM.
[quoted text clipped - 5 lines]
>
> Neil
maxpower - 29 May 2007 20:15 GMT
> In follow-up to what I wrote below, I just called the dealer repair shop.
> They said that, yes, the PCM is covered under 8/80, but the front control
[quoted text clipped - 14 lines]
> >
> > Neil

Cat Converters 8/80
maxpower - 29 May 2007 20:14 GMT
> Just heard from the second shop. They said it's not the PCM, but the front
> module that supplies power to the PCM.
[quoted text clipped - 48 lines]
> > Glenn Beasley
> > Chrysler Tech

Front control Module 3/36 unless there is a Service contract

Glenn
Neil - 29 May 2007 21:18 GMT
Thanks, Glenn. I guess that means that I can't use the 8/80, unless the
second shop is wrong.

Not sure what to do. Don't really want to spend another $75 for a tow and
another $85 for a diagnostic to have the dealer look at it. And if the
second shop replaces the front control module and it fixes the problem, then
I guess that means that that was the problem, right?

Any advice?

Thanks!

Neil

>> Just heard from the second shop. They said it's not the PCM, but the
>> front
[quoted text clipped - 65 lines]
>
> Glenn
maxpower - 30 May 2007 01:40 GMT
> Thanks, Glenn. I guess that means that I can't use the 8/80, unless the
> second shop is wrong.
[quoted text clipped - 79 lines]
> >
> > Glenn

With the proper diagnostic test it shouldn't be seconded guessed. But if the
PCM is faulty a dealer will have to perform the test to determine the
problem
Neil - 30 May 2007 02:12 GMT
Well, I guess I'll have the second shop replace the front control module,
then.

I came across an article which talked about problems 2003 and earlier
Caravans were having with the front control module, and how they needed to
be reflashed or replaced
(http://findarticles.com/p/articles/mi_qa3828/is_200507/ai_n14824042/pg_4).
So I guess it seems logical that it could be it.

Seems strange that the first place didn't say it was the front control
module. They just said, "There's no power going into or coming out of the
PCM. The PCM is dead and needs to be replaced." The second place said,
"There's no power going into or coming out of the PCM. Therefore it's the
front control module, which supplies power to the PCM." The second place's
conclusion seems more logical. I don't see why the first place didn't say it
was the front control module, since they both agreed there was no power
going into the PCM.

By the way, when I called the dealer's service center, in addition to
telling me that the front control module wasn't covered under 8/80, the
service rep told me that he'd never heard of a "front control module." I
then called their parts department, gave them the part number (in case I had
the name wrong), was told by the parts department that it was, indeed,
called a "front control module," and called the service center back. When I
called back, I talked to a different service rep. He also said that he had
never heard of a "front control module." Strange.

Neil

>> Thanks, Glenn. I guess that means that I can't use the 8/80, unless the
>> second shop is wrong.
[quoted text clipped - 15 lines]
> PCM is faulty a dealer will have to perform the test to determine the
> problem
Neil - 30 May 2007 03:21 GMT
Correction to what I wrote below. I just remembered that the first place
said there's "power going to the relays, but it's not going past the relays
to the PCM. The PCM is bad and needs to be replaced." The second place said
there's no power going to the relays at all.

> Well, I guess I'll have the second shop replace the front control module,
> then.
[quoted text clipped - 45 lines]
>> PCM is faulty a dealer will have to perform the test to determine the
>> problem
cselby@mts.net - 30 May 2007 04:07 GMT
>Just heard from the second shop. They said it's not the PCM, but the front
>module that supplies power to the PCM.

Me too, I've never heard of a "front control module".   Can you
describe or give it's function?

This seems rather odd.

Pete
Neil - 30 May 2007 05:05 GMT
Well, first, let me say that I called the parts department at the dealer,
and gave them the part number that the shop gave me (04727079AC), and they
confirmed that that was a "front control module."

Second, an article I found describes problems with the Chrysler front
control modules
(http://findarticles.com/p/articles/mi_qa3828/is_200507/ai_n14824042/pg_4).
(Based on that article, I know that the "A" in the above part number
indicates that it's the earliest version of that part, and there have been
subsequent letters, with the latest version having an "F" in that place.)

But, as for what it is or what it does, I'm pretty much a novice, so I don't
know. All I know is that it distributes power to the PCM and (I think) other
components. Here's one for sale on eBay for a 2002 Caravan. It includes a
picture:
http://cgi.ebay.com/ebaymotors/2002-Dodge-Caravan-front-control-module_W0QQitemZ
160119260910QQcmdZViewItem
.
The description on that eBay listing says, "It mounts to the front of the
power distribution center ("fusebox") under the hood near the battery."

And that's about all I know.

Neil

>>Just heard from the second shop. They said it's not the PCM, but the front
>>module that supplies power to the PCM.
[quoted text clipped - 5 lines]
>
> Pete
Neil - 01 Jun 2007 01:22 GMT
Well, just heard back from the second shop. They replaced the front control
module, but it didn't solve the problem. They're now saying that they
believe it's the PCM, like the first shop said.

So, tomorrow, I'll have to have it towed to the dealer service center and
have them do their own diagnostic. Fortunately, if it is the PCM, it's under
warranty -- so thanks for letting me know about that!!!!

Guess it would have been good to have taken it to the dealer after the first
shop and save the towing and diagnostic fee at the second shop. Live and
learn.

Thanks again for your help!

Neil

>> I have a 2003 Dodge Caravan SE with a little under 50,000 miles on it.
> Last
[quoted text clipped - 38 lines]
> Glenn Beasley
> Chrysler Tech
Neil - 04 Jun 2007 21:14 GMT
Here's an update. Car got to the dealer Friday night, but didn't hear back
from them Saturday or today. So I called them just now. Guy says, "Your
car's ready." I said, "What? What was wrong with it?" He says, "Main
computer. It's all ready to go." I said, "Do I owe you anything?" He says,
"Nope. Covered under warranty." So that was easy.

So, once again I need to thank you. If you hadn't told me about the 8/80
warranty I'd be trying to scrounge together the $1,000 to get it fixed or
just have my car sit unrepaired. So, thanks again!

Neil

>> I have a 2003 Dodge Caravan SE with a little under 50,000 miles on it.
> Last
[quoted text clipped - 38 lines]
> Glenn Beasley
> Chrysler Tech
maxpower - 26 May 2007 18:34 GMT
> I have a 2003 Dodge Caravan SE with a little under 50,000 miles on it. Last
> night I was driving it and it was fine. After parking the car, the car
[quoted text clipped - 15 lines]
>
> Neil

Always post as much information as possible. The engine size is?

Glenn
Neil - 26 May 2007 20:06 GMT
Sorry about that. It's a 3.3L 6 cylinder engine.

>> I have a 2003 Dodge Caravan SE with a little under 50,000 miles on it.
> Last
[quoted text clipped - 25 lines]
>
> Glenn
cselby@mts.net - 27 May 2007 03:33 GMT
>My question is: is there anything else that might be causing the PCM to act
>this way? It just seems strange that the car only has 50,000 miles on it,
>and the PCM just "died." Does anyone have any ideas about what might be
>going on besides just that "the PCM is dead"?
>
>Thanks for any assistance!

 My best guess.  

1 - Bad connection from battery to the ECM.   The ECM is powered up at
all times through a fusible link.  The ingition merely tells it to go
to work.

2 - Bad connection or bad Cam sensor and/or Crank sensor.  I'm
favoring the Crank sensor first.

ECM's do go bad, but something stupid has to happen first.

You got some very good advise in another post.  Take it to the dealer
who is most likely familiar with this problem ( It's happened before
to someone else) who will diagnose it within 1/2 hr.    Rememebr that
most independant shops work on all (mostly) comers and have the least
electrical clues.

Pete
Licenced auto mechanic (red seal)
Licenced heavy equipment mechanic (red seal)
Automotive instructor  community college
Neil - 27 May 2007 18:58 GMT
Yeah, I guess I should have just taken it to the dealer after the first
shop. I already had it towed to the second shop, so might as well let them
look at it. Plus, if it turns out to not be the PCM (ECM?), then it'll be
cheaper to have them do than to have the dealer do it. But I'll definitely
take it to the dealer if this guy can't figure it out on Monday/Tuesday.

Per the message I just posted, the mechanic at the first shop insisted that
he checked all the components, but that there's no power coming out of the
PCM and can't get a reading from it. But he also said he was able to start
it because "everything had cooled down enough." Don't see what that would
have to do with the PCM.

Neil

>>My question is: is there anything else that might be causing the PCM to
>>act
[quoted text clipped - 25 lines]
> Licenced heavy equipment mechanic (red seal)
> Automotive instructor  community college
holycow@hotshit.com - 28 May 2007 14:25 GMT
It can happen. My sebring did  a similar thing would die and couldn';t
start. when it was cold would start and then die when worm. so tested the
car everywere and the relays would click but the car would not start. The
ignition switch was fine. Ended up being the ECU.

So basically you called the first shop idiots and liars, yet you don't even
know the problem. You going to do that to the second shop too?
Neil - 29 May 2007 01:24 GMT
Your situation is different than mine. First, I have no clicking at all.
Second, my car won't start when it's cold, though it did do it that one time
for the mechanic. But after sitting for over 4 hours, it wouldn't start
again.

As for calling them "idiots and liars," I don't recall calling them idiots.
I do know that when I asked the mechanic why he was able to start it if it
was the PCM, as he said, his reply was, "We got lucky. We just got lucky."
That's not the most technical answer I've ever heard.

As for calling them liars, that was in the context of saying that I owed
them $89 for the diagnostic, but then charging me $96 when I came to pick up
the car, citing a $7 shop fee. If there's a shop fee, then fine. But don't
tell me that I owe you $89, and then charge me $96 when I show up.

Neil

> It can happen. My sebring did  a similar thing would die and couldn';t
> start. when it was cold would start and then die when worm. so tested the
[quoted text clipped - 11 lines]
> ----= East and West-Coast Server Farms - Total Privacy via Encryption
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