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Car Forum / Chevrolet / Chevrolet Corvette / February 2005

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'75 fuel gauge

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W. Moore - 06 Feb 2005 18:35 GMT
Hi all,
Last spring I had to have the fuel tank removed and the rubber feed/return
lines replaced on my '75 model.  The shop told me the tank was in excellent
shape with hardly a spot of rust anywhere.  After the job I noticed that
when the tank is full the fuel gauge needle reads way past the full mark and
almost past the "F".  Has something happened to the sensor in the tank or
does the gauge need recalibration ?  I'm not sure how much gas is in the
tank when it gets to 1/4 the way it reads now, not quite right.  I dread the
thought of taking it back to find out that the tank needs to be removed
again to correct the problem.  TIA
WayneC - 06 Feb 2005 20:08 GMT
> Hi all,
> Last spring I had to have the fuel tank removed and the rubber feed/return
[quoted text clipped - 6 lines]
> thought of taking it back to find out that the tank needs to be removed
> again to correct the problem.  TIA

The high reading may mean the gauge is reading a high impedance through
the sending unit, or that the ground wire at the tank sender doesn't
have a clean (zero-ohm impedance) connection at either the tank end or
the frame ground end. I'd take it back and ask them to check the wiring
connections at the tank to ensure they are correct, tight, and clean.
Obviously if this problem just started immediately after the work was
done, they may have messed something up. While there, they could also
check the sender itself (wires disconnected) by attaching an ohm meter
across the two non-ground connectors and manipulating the tank float
through it's full travel (I think they can do this, I'm not familiar
with the gas filler and tank configuration on your year Corvette, but I
think it was nearly the same as yours all the way back to 1963 except
for the addition of a vapor return line)... impedance should smoothly
transition from about zero ohms (float all the way down) to about 90
ohms (float all the way up).
 
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