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Car Forum / Chevrolet / Chevrolet Corvette / March 2005

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1992 Corvette starting problem

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Tenali Kid - 05 Feb 2005 20:49 GMT
Hi, I'm new the group and hoping for some help with my 92 Vette
problem.

Has under 30k miles and was working well up to a week ago.  The SYS
light came on the display (flashed 3 times every 10 seconds or so) and
"Check Engine Soon" and "Service Ride Control" came on the warning
indicators.  After I got it home, I tried it the next day and it would
not start.  A whirring sound would came on under the hood when the key
was turned to standby.  Thought it was the battery since the battery
light also came on (?normal).  Tried to jump start with my wife's car
but didn't work.  Called the towing company and the guy tried with his
booster.  One try and he said it wasn't the battery since is was
cranking fine.

Towed it to the Chevy dealer who said it was a bad computer.  $430
later the ECM was replaced.  Engine started fine at the garage and
began driving it home.  On the way, I noticied that the accelerator
seemed to float.  Earlier any pressure on the pedal and I had instant
engine respone.  Now there seems to be a little give, and then the
familiar resistance and acceleration (don't know if this is related).

The car started fine the next day.  Drove to work.  Started in the
evening fine and on the way home the "SYS" light came back on and the
"Check Engine Soon" and "Service ASR" lights came on.  On the way home
the power seemed to lag during acceleration once.  Only 5 miles to home
(don't know if it would have happened again).  After getting home I
turned off the car.  Tried to start it again and it just cranked but
wouldn't turn over.  No whirring sound under the hood this time.  Left
it alone and tried the next day.  Seemed like it was about to start on
the first key turn, but after releasing the key from full turn back to
standby, the engine died IMMEDIATELY, and then wouldn't start up again
even though it cranked.  Dealer told me he thinks the distributor is
going bad and quoted $1100 to fix it.  Am leary about trusting him
since I might be selling it to him and he is using this reason as a way
of dropping his trade-in value on it by $1100.

Anyone have any suggestions?  Any help would be greatly appreciated!!
Tenali Kid - 05 Feb 2005 21:26 GMT
To add, the car is located in Missouri.  Anyone interested in buying?
Has leather bucket seats, dual power seats, tinted glass, chrome
wheels, selectable suspension (Tour, Sport, Performance), glass top,
single CD premium sound system, new computer, new battery (6 months
old).  I have always kept it in a garage and nearly always drove it in
good weather conditions.  KBB trade-in at ~$7600 and KBB dealer retail
at ~$12,500.
BenF802961 - 06 Feb 2005 01:22 GMT
>From: "Tenali Kid" kbaddigam@hotmail.com

>Dealer told me he thinks the distributor is
>going bad and quoted $1100 to fix it

If its the distributor, its the dreaded Opti problem.
CardsFan - 06 Feb 2005 02:38 GMT
> >From: "Tenali Kid" kbaddigam@hotmail.com
>
>>Dealer told me he thinks the distributor is
>>going bad and quoted $1100 to fix it
>
> If its the distributor, its the dreaded Opti problem.

But still, $1100 is outta line.  Take it somewhere else.  I did mine with
the help of a friend who is a mechanic.  Could I have done it alone?  No.
But he ought to be able to find a good shop somewhere near him which would
do this for hundreds less.

AJM
'93 Ruby Coupe, 6 sp
john smith - 06 Feb 2005 03:46 GMT
If it is the distributor it is a pain to change.  If you can do it
yourself you will save a bundle.  You have to take the waterpump and
harmonic balancer off to get to the distributor.  Also, in GMs excellent
wisdom you have to get the engine on top dead center before you take the
balancer and distributor off since neither is keyed on a 1992.

The sluggish feeling of floating is probably due to the ASR.  That is
the goofy thing that the throttle cable goes to on the driver's side
fenderwell.  It is a Bosch unit and you have to make sure that it is
properly adjusted to get the full opening of the throttle as well as
shift points that are correct.

Also, the 84 through 1996 Corvettes use a pathetic excuse for a throttle
pedal pivot point.  It is plastic and they break.  Mid America sells one
 that has an aluminum pivot point if you want to spend a hundred bucks.
 A factory replacement goes for $37.  That might be the problem wiht
the soft pedal.  Since the dealer had it the mechanic could have been
out playing with your car.  If you floor the pedal really hard the
plastic bit breaks and your pedal just floats as you describe.  It is a
pain in the butt to replace as you have to go into the ASR bok on the
fenderwell and remove the cable that goes to the pedal to get enough
slack to remove the cable from the pedal.  Also, you have to remove the
under cover on teh driver's side to gain access and the two bolts to get
the pedal assembly out.  Just did mine last month...

> Hi, I'm new the group and hoping for some help with my 92 Vette
> problem.
[quoted text clipped - 33 lines]
>
> Anyone have any suggestions?  Any help would be greatly appreciated!!
George Csahanin - 11 Feb 2005 16:23 GMT
I beg to differ. Just did my 92 opti last summer. The distributor copling
shaft is keyed. The balancer isn't, but since the hub has three bolts, it's
a 1 in three chance, but careful marking when removing the balancer and
that's not a problem.

That being said, it ain't for the non-mechanically inclined.

And The symptoms don't exactly seem like it. The ASR light doesn't seem to
fit.

What if the replacement ECM has a bad prom?
Or is it the original prom...and that was bad???

Or maybe several unrelated problems??

Just my randon thoughts.

-GeorgeC
RED/RED 92 LT-1

> If it is the distributor it is a pain to change.  If you can do it
> yourself you will save a bundle.  You have to take the waterpump and
[quoted text clipped - 58 lines]
> >
> > Anyone have any suggestions?  Any help would be greatly appreciated!!
john smith - 11 Feb 2005 17:13 GMT
One half of the shaft is keyed and the other is not oon my 92 and I have
done three OptiSuck distributorless distributors.  Anything with a cap
and a rotor is a distributor in my mind.  I agree with you on the
distributor in the other respect that it is a pain in the butt.  I used
a Blackhawk puller to get the balancer off and marked it like you
described so that was easy.  I did not even have to jack up the engine
as described in teh maintenance manual.  Wow, you did not pull the
entire balancer.  That is good to know since I have pulled the whole
thing three times.  Yes, the ASR would not fit the problem with a
distributor anyway.  Mine has had brake fluid problems for years and
seems to have to be flushed out every two years or my ASR and brake
light comes on.

> I beg to differ. Just did my 92 opti last summer. The distributor copling
> shaft is keyed. The balancer isn't, but since the hub has three bolts, it's
[quoted text clipped - 78 lines]
>>>
>>>Anyone have any suggestions?  Any help would be greatly appreciated!!
Tenali Kid - 14 Feb 2005 01:44 GMT
An update, the car is starting fine when the engine is cold.  Runs fine
(still some lag in the throttle) after getting started.  Once the
engine is warm though, if you turn it off, then it won't start again.
Cranks and cranks but won't start.  After it started over the weekend I
thought everything was fine, but can't get it to turn over when warm.

I looked around the older topics and found some other people that had
the same problem.  One mentioned the fuel pump as a possible source.  A
coiling wire would get hot after running the engine, and the fuel
pressure out of the pump would drop off.  Car would run fine, like
mine, but wouldn't start off of a hot engine.  If it was an OptiSpark
distributor problem, would the engine start at all...cold or hot?  How
much should I expect a qualified mechanic to charge for fixing a fuel
pump problem (after checking it first)?

Thanks for the help, I have a lot more faith in what I've heard here
than just taking the word of my dealership's service guys.
CardsFan - 14 Feb 2005 02:38 GMT
> An update, the car is starting fine when the engine is cold.  Runs fine
> (still some lag in the throttle) after getting started.  Once the
[quoted text clipped - 13 lines]
> Thanks for the help, I have a lot more faith in what I've heard here
> than just taking the word of my dealership's service guys.

My '93 had that problem about a year ago. Cold start - fine.  Warm up the
engine, turn it off, and if it did restart it would sputter, misfire, run
like crap.  It was the optispark.  I hope you have better luck.  Fixing it
warn't cheap.

AJM
'93 Ruby coupe, 6 sp
benf802961@aol.com - 15 Feb 2005 00:16 GMT
Try this....
 When it doesn't start do you notice the "check ASR" light on?
If it is lit, pull key out and insert again and turn key to on
position. Keep doing this until the "Check ASR" light does not come on.
Maybe 30 secs of doing this your car may start.

If it does start you may have a bad re-manufactered ECM, a bad wire
leading to your ECM, faulty PROM, or your battery is getting low.
Tenali Kid - 16 Feb 2005 16:48 GMT
"check ASR" does come on,  but re-inserting the key didn't help.  I
finally broke down and took it in.  Tech said that 2 of the fuel
injectors are bad and that this is what fried the ECM (the new one is
fried also).  Since they didn't look into why the old ECM died when
they replaced it the first time, they agreed to put in a new one at no
additional charge to me.  However, they wanted $550 to replace the 2
injectors and "suggested" I go ahead a replace all 8 for a whopping
$1400 - man I love dealers.  Instead, I took it to a mechanic
friend-of-a-friend who checked it over again.  Said 2 injectors where
indeed bad, and a third is marginal.  Other 5 are okay.  Wire leading
to the ECM is okay also.  Will charge me ~$470 for 3 injectors (AC
Delco original parts).  Dealer will replace the ECM (free of charge)
after the injectors are taken care of.  Although it wasn't the
OptiSpark, the total (including towing fees) is going to set me back
about a grand.
SkyhawkXP - 16 Feb 2005 16:52 GMT
the total (including towing fees) is going to set me back
> about a grand.

That is about the average for my "issues" as well.  Sorry for your "loss".
<g>
john smith - 19 Feb 2005 01:38 GMT
Check the oil pressure sending unit as there was a problem with kelsey
Hays units that were defective.  The computer reads the oil pressure
after so many seconds and if there is no reading the fuel pump will not
run.  Yesm your oil pressure gauge will work only the computer does not
receive a signal and that would be a possible problem.  On mine that
went out but the oil pressure was going crazy too.

> An update, the car is starting fine when the engine is cold.  Runs fine
> (still some lag in the throttle) after getting started.  Once the
[quoted text clipped - 13 lines]
> Thanks for the help, I have a lot more faith in what I've heard here
> than just taking the word of my dealership's service guys.
Tenali Kid - 20 Feb 2005 05:08 GMT
Got 3 fuel injectors replaced.  The current and voltage drop on the old
injectors and the new ones are nearly identical, so didn't have to
replace the other 5 old ones.  Dealer went over the car again since it
was worked on by an outside mechanic and he didn't want to replace the
ECM without "checking things over".  I didn't mind, except they didn't
mention this condition before I got the injectors replaced.  Whatever.
They did replace the ECM finally, and now the car works fine.  No more
engine lights, and the "float" in the accelerator is gone - tech thinks
it was related to the broken ECM fiddling with the ASR mechanism.  Test
drove it several miles and no problems.  After a grand in
repairs...maybe I'll just keep it for the summer since it runs fine
now.

Thanks everyone for your help.
SkyhawkXP - 20 Feb 2005 14:26 GMT
>Got 3 fuel injectors replaced.  The current and voltage drop on the old
>injectors and the new ones are nearly identical, so didn't have to
[quoted text clipped - 10 lines]
>
>Thanks everyone for your help.

Glad to hear it is acting better.  $1000 seems to be the number
anymore for my repairs at least. :(
--
SkyhawkXP
Seize the pleasures of the moment,
without concern for the future
Dumptruck - 14 Mar 2005 00:07 GMT
All you needed to do was disconnect the ECM harnesses and BCM harnesses -
recrimp and clean connectors - sorry you had to spend $1000.00
Dumptruck - 14 Mar 2005 00:05 GMT
Does anyone know what they are talking about on this forum - Opti-spark
distributor is keyed and the balancer only goes on in one spot because the
bolt holes are eliptical - If you scan your BCM through your on-board
computer using your fuel and gauge buttons you will have a code set for
UART failure - This is a communtications failure between your BCM and ECM
- it just so happens that the security system is interlooped with the ASR
- so loss of communication disables your PASSLOCK system.  If you manually
clear the codes and key the car on, the ASR lamp should be off and it will
start - Why do you think it doesn't shut down while the car is already
started?
 
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