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Car Forum / Chevrolet / Chevrolet Trucks / September 2004

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93  C1500 1/2 ton brake line  wrench size

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Larry - 06 Sep 2004 17:02 GMT
I have a 93 C1500 ,1/2 ton, 4.3 liter, automatic, 2WD, regular cab, full
size bed Chevy. The metal brake line was rusty and blew out. I am trying to
replace the line from the first joint below the master cylinder to the
differential. Flare fittings are really tight and last one connecting to the
rear flex hose is rusted solid. ( Have been soaking them with PB Blaster). I
have to cut the connection at the rear flex hose and replace it along with
the metal line. I need to know what size flare wrench to use on the fittings
at the differentail. A 9/16 inch  wrench has a sloppy fit and I don't want
to round them off or otherwise mess them up as the lines to the wheel
cylinders are ok. Is this the right size or do I need to get another wrench?

Thanks,Larry

Tried to check at several parts stores but the ones I could contact did'nt
know.
\ - 07 Sep 2004 03:43 GMT
> I have a 93 C1500 ,1/2 ton, 4.3 liter, automatic, 2WD, regular cab, full
> size bed Chevy. The metal brake line was rusty and blew out. I am trying
[quoted text clipped - 11 lines]
> cylinders are ok. Is this the right size or do I need to get another
> wrench?

Larry,

IIRC 9/16 is the correct size.  It's likely just rusted away to just under
that size!  Try a metric 12 open-ended wrench (you don't need a line wrench
if you're just trying to get the damn thing to bust loose) or the next
smaller size SAE wrench.

If that doesn't work, a pair of vice grips set REALLY tight so as to not
round it off might do the trick.

Doc

> Thanks,Larry
>
> Tried to check at several parts stores but the ones I could contact did'nt
> know.
Larry - 08 Sep 2004 04:41 GMT
> > I have a 93 C1500 ,1/2 ton, 4.3 liter, automatic, 2WD, regular cab, full
> > size bed Chevy. The metal brake line was rusty and blew out. I am trying
[quoted text clipped - 30 lines]
>
> Hi "Doc",
Thanks for the reply. Didn't get it until downloading groups late this
morning. I had already started using vise grips as none of my other wrenches
would fit. Have removed all metal line back to the differential and replaced
rear flex hose. Getting new line tomorrow so I should have it back together
by Thursday.
It's taking me a little bit of time (counting stand up breaks) since I am
working on the grass without stands and the gas tank is full and still
mounted. I'm skinny so I have a little room to work.
At least it's not as cold as Christmas morning 2001 when I was changing a
starter outside with -15 to -20 degrees wind chill.

Thanks again, Larry
GMC Gremlin - 09 Sep 2004 00:15 GMT
>  At least it's not as cold as Christmas morning 2001 when I was changing a
> starter outside with -15 to -20 degrees wind chill.
>
> Thanks again, Larry

How about pads & calipers in 20*F (12 below freezing) with -30*F wind chill?
Oh ya, did I mention that I ended up having to torch out one of my lug
nuts/wheels studs?
And that I had the flu bad?
Love working on my truck! I'd do it again!

GMC Gremlin
TranSurgeon - 09 Sep 2004 01:08 GMT
installing a lower-radiator-hose engine heater at 10 F with a NW wind at
30...............

jeez.......................I was younger and stupider then

> >  At least it's not as cold as Christmas morning 2001 when I was changing a
> > starter outside with -15 to -20 degrees wind chill.
[quoted text clipped - 8 lines]
>
> GMC Gremlin
GMC Gremlin - 09 Sep 2004 01:34 GMT
I've done that job, but not in that cold. Unless the rubber acts highly
different in the cold, I'd rather do that then slowly torch out a bolt/stud
with a propane/oxy torch!

GMC Gremlin

> installing a lower-radiator-hose engine heater at 10 F with a NW wind at
> 30...............
[quoted text clipped - 15 lines]
> >
> > GMC Gremlin
\ - 09 Sep 2004 01:10 GMT
>>  At least it's not as cold as Christmas morning 2001 when I was changing
>> a
[quoted text clipped - 10 lines]
>
> GMC Gremlin

How about power steering pump in -15* weather during a blizzard with only a
12V trouble light?  2 feet of snow fell in the time it took me to R&R.  Wife
was bringing me Crown Royal out to keep me "warm."  Probably wouldn't have
taken so long if I didn't get so warmed up.

Doc
GMC Gremlin - 09 Sep 2004 01:35 GMT
That's a good one, though I have never done a R&R on a steering pump so I
wouldn't know how tough that normally is.

GMC Gremlin

> >>  At least it's not as cold as Christmas morning 2001 when I was changing
> >> a
[quoted text clipped - 17 lines]
>
> Doc
Battleax - 09 Sep 2004 18:20 GMT
snip

> How about power steering pump in -15* weather during a blizzard with only a
> 12V trouble light?  2 feet of snow fell in the time it took me to R&R.  Wife
> was bringing me Crown Royal out to keep me "warm."  Probably wouldn't have
> taken so long if I didn't get so warmed up.
>
> Doc

Here's a good one. Changing 90 gmc sierra windshield wiper switch assembly
regardless of the weather :(
shiden_kai - 10 Sep 2004 01:49 GMT
> Here's a good one. Changing 90 gmc sierra windshield wiper switch
> assembly regardless of the weather :(

I'm trying to think why this one would be hard
or uncomfortable.....?  Perhaps you haven't done
many of them?  At least with this one you could
keep yourself warm while doing the job.

Ian
Battleax - 10 Sep 2004 15:10 GMT
> > Here's a good one. Changing 90 gmc sierra windshield wiper switch
> > assembly regardless of the weather :(
[quoted text clipped - 5 lines]
>
> Ian

I've never been a big fan of steering column work, just seemed like so many
layers to go through, such strange engineering. I'm much happier working on
Honda V4 mtcl engines.
Tony Kimmell - 09 Sep 2004 01:12 GMT
Larry,
I feel your pain.  I just got done dropping the tank and replacing the
fuel pump, sender and all the lines up to the motor on my '93 C1500
due to rust.

I'm going to need to replace all the brake line from the master
cylinder back, flex hose, and both wheel cylinders.  Not going to be
fun.  I definately will not run the line in the frame rail like
factory.  Pain in the a.s to get to!

-Tony

> > > I have a 93 C1500 ,1/2 ton, 4.3 liter, automatic, 2WD, regular cab, full
> > > size bed Chevy. The metal brake line was rusty and blew out. I am trying
[quoted text clipped - 47 lines]
>
> Thanks again, Larry
Larry - 10 Sep 2004 03:55 GMT
> Larry,
> I feel your pain.  I just got done dropping the tank and replacing the
[quoted text clipped - 8 lines]
> -Tony
>Hi Tony,
You should have replaced those rusty brake lines while you had the tank
dropped. It would have been a fairly easy job (except for the mosquitos that
suddenly showed up this week) if my gas tank had not been in the way. I got
the last line section connected and the brakes bled today.
GMC Gremlin said previously  that he loves working on his truck. If he
lived close enough maybe you or I could get him to love working on ours!

Good luck on getting yours done, Larry
GMC Gremlin - 11 Sep 2004 00:03 GMT
Gimme $$$

GMC Gremlin

>  You should have replaced those rusty brake lines while you had the tank
> dropped. It would have been a fairly easy job (except for the mosquitos that
[quoted text clipped - 4 lines]
>
> Good luck on getting yours done, Larry
Tony Kimmell - 11 Sep 2004 20:08 GMT
Larry,
I was going to do it while I had the tank down, but ran out of money
after getting raped by the dealer for those damn fuel lines ($275).
I'll have to wait till next friday when I get paid again.

Gotta love it when the dealers charge $275 for somthing that costs
probably $30 to make.  This is why I have no respect for dealerships
anymore.  They know that you can't buy the lines anywhere else, so
they can charge you whatever the hell they want to.

-Tony

> > Larry,
> > I feel your pain.  I just got done dropping the tank and replacing the
[quoted text clipped - 16 lines]
>
> Good luck on getting yours done, Larry
shiden_kai - 12 Sep 2004 00:32 GMT
> Gotta love it when the dealers charge $275 for somthing that costs
> probably $30 to make.  This is why I have no respect for dealerships
> anymore.  They know that you can't buy the lines anywhere else, so
> they can charge you whatever the hell they want to.

You are directing your anger at the wrong source.  The dealerships
are not the ones that are supplying high priced parts, the manufacturer
is.

Ian
 
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