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Car Forum / Chevrolet / Chevrolet Trucks / August 2006

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77-80's chevy 3\4 ton fuel sending unit trouble

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jrd - 20 Aug 2006 17:04 GMT
hi all. I have a truck that was originally a 77 3\4 ton that was
equipped on the dash for dual tanks (with the switch)..when i got the
truck it only had one tank on it. I've since changed the 77 cab to an 81
and this cab also has the switch for dual tanks. I've determined that
the sending unit in the tank is defective by using a ohm meter and
temporarily run a jumper to by pass the corroded center pin strap on the
lower section of the sending unit and now get reading on my meter..i'll
replace the sending unit but have it like this just to try and get my
fuel gage to read something other then way past full (3 oclock
position)..The wiring under the truck is a rats nest for the fuel
sending unit and am trying to trace out what is what. I'm only ever
going to have one tank on this truck. The wires in this newer cab seem
to go to a relay of some sort located beside the main fuse block then to
the switch on the dash. I go under the truck and can't seem to get
voltage on any of the wiring for the sending unit (s)..My main questions
i guess are 1.) whats this relay between the switch and fuse panel and
could it be defective? 2.) what voltage should the sending unit be
getting? 12v or a lower voltage that comes from that relay. In the
meantime i'll pickup a new sending unit but also trying to have the
right voltage\wiring ready.. the original wiring harness\fuse panel from
the 77 used glass type fuses and the new cab has push in auto fuses.

advice would be very helpful..

confused as hell, Jeff
jrd - 31 Aug 2006 02:51 GMT
anyone??

> hi all. I have a truck that was originally a 77 3\4 ton that was
> equipped on the dash for dual tanks (with the switch)..when i got the
[quoted text clipped - 21 lines]
>
> confused as hell, Jeff
ShoeSalesman - 31 Aug 2006 03:41 GMT
> anyone??
>
[quoted text clipped - 24 lines]
>>
>> confused as hell, Jeff
I can tell you this: I would be very suprized if the wire from the gauge
to the sender went through a relay. You are going to need a wiring
diagram for this one im sure. the wire will go from the sender then it
will be switched (two tanks) either at the switch on the dash OR a
switch on the frame(for the fuel) then to the gauge. If you have power
to the gauge you can find the wire by grounding it and watching the
gauge for movement. Use a test light and ground through it so you dont
short anything out and burn any wires. Again, a wiring diagram will save
you on this one.
The Nolalu Barn Owl - 01 Sep 2006 00:53 GMT
>> anyone??
>>
[quoted text clipped - 33 lines]
>short anything out and burn any wires. Again, a wiring diagram will save
>you on this one.

From memory (and it is flawed from age and abuse):
The hot wire goes from the appropriate fuse and through the switch.
Mine is tapped into a hot source in the fuse box and has an inline
fuse (blade type).  This wire goes to the selector switch on the dash.

Two wires from the switch go to the solenoid operated valve under the
passenger side seat area on the frame rail (under the floor).  This
solenoid selects the sending unit and is connected back to the gauge
with a single wire.  The solenoid also operates the valve to change
the fuel lines to the source matching the sending unit (hopefully the
same tank).  Power goes through the sending unit and to ground.

My description undoubtedly leaves a whole lot to be desired.
I took a cheap meter, some paper and a pencil and set out to make
sense of it all.  A previous life had left the truck without the
driver's side tank and the wiring was damaged also and the selector
switch was smashed but a few days of thinking and some feedback from
the men here was what I needed to make it all like new.

The box is still off if you need some pics.
-
Regards
Gordie
 
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