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Car Forum / Chrysler Cars / December 2004

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Re: Daimler Chrysler recalls 600,000 Durangos, Dakotas

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Nomen Nescio - 14 Dec 2004 06:00 GMT
Does anybody know the technical reason for the ball joint failure.
Material, machining, heat treatment,  design flaw?

Interestingly, the typical McPherson strut assembly is attached by
non-corrosion resistant bolts, fully threaded along their entire length.
Could it be that McPherson struts are also prone to structual failure due
to bolt breakage?  At the very least, McPherson struts are difficult to
align accurately and are easily knocked out of alignment.  That is my
experience with the typical two bolt lower fastening (cambolt adjuster and
clamp bolt). I invite a mechanical engineer to comment on this practice.  
Steve - 14 Dec 2004 15:15 GMT
> Does anybody know the technical reason for the ball joint failure.
> Material, machining, heat treatment,  design flaw?

What I have HEARD (not yet seen a joint first-hand) is that a running
change was made from old-style steel-on-steel ball joints to a new
design that had a polymer (plastic) barrier between the ball and socket.

I will also add that I've seen aftermarket ball joints on cars
completely unrelated to the Durango/Dakota wear out extremely fast in
recent years. Quality of parts  has just gone into the toilet at an
unbelievable rate over the past few years, I think largely due to moving
production to third-world cheap-labor countries. It would not surprise
me if those kinds of crummy parts are now finding their way into OEM
supply lines as well as aftermarket.
 
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