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Car Forum / Chrysler Cars / February 2006

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300M clunking is fixed

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Art - 16 Feb 2006 21:21 GMT
I haven't picked up my car yet but the Dodge dealer who accepted the
challenge called me up and was all excited and declared the car fixed.
Apparently, with the very warm weather today (70 degrees here in NC) the car
did it consistently.  3 technicians (one in the car turning the wheel)
worked it until they found a torn inner tie rod bushing.  It was also not
properly torqued.  He says case is closed.

My question is that in replacing the 2 front struts would the Chrysler
dealer have touched that bushing?
How about when changing the steering rack?
How about when changing the bottom half of the steering column?

I am asking those as separate questions to determine at what point, if at
all, the Chyrsler dealer messed up.

Thanks for everyone's help on my clunk.  By the way, there were surely
multiple clunks involved.
NJ Vike - 16 Feb 2006 21:46 GMT
Art,

So glad it *finally* worked out for you. Any way to get something back from
the first dealer as in terms of free maintenance or are you done with that
dealership?

Ken

>I haven't picked up my car yet but the Dodge dealer who accepted the
>challenge called me up and was all excited and declared the car fixed.
[quoted text clipped - 13 lines]
> Thanks for everyone's help on my clunk.  By the way, there were surely
> multiple clunks involved.
Art - 16 Feb 2006 22:06 GMT
> Art,
>
[quoted text clipped - 3 lines]
>
> Ken

I am shipping the car to my in-laws in Florida.  We will be without a
Chrysler product for the first time in 13 years.  I am interested in finding
out whether the first dealer messed up but all of this mess began with a
pothole and some expensive repairs were done under warranty when it could
have been denied.  So my in-laws get a car with a new steering rack, new
struts, new strut bearing plates, new bottom half of steering column and a
few odds and ends.  I spent $900 at the Chrysler dealer and I don't know
what at the Dodge dealer.  I'll post the amount when I find out.  But the
rack would have been $1400 installed I believe and some have failed way
under the 100k mile mark so it could be worse.  They will certainly drive
the car more than 100k so hopefully they will escape the cost of the rack
because of the clunk solution process.
NJ Vike - 16 Feb 2006 23:02 GMT
Perhaps Chrysler would be interested in your adventures?

Ken

>> Art,
>>
[quoted text clipped - 16 lines]
> drive the car more than 100k so hopefully they will escape the cost of the
> rack because of the clunk solution process.
Art - 16 Feb 2006 21:49 GMT
I did a google search and came up with this interesting complaint regarding
previous generation LH vehicles:

http://www.daimlerchryslervehicleproblems.com/steering_lawsuit.htm

>I haven't picked up my car yet but the Dodge dealer who accepted the
>challenge called me up and was all excited and declared the car fixed.
[quoted text clipped - 13 lines]
> Thanks for everyone's help on my clunk.  By the way, there were surely
> multiple clunks involved.
Art - 16 Feb 2006 21:59 GMT
Anyone read this page?  It is hilarious.

http://www.daimlerchryslervehicleproblems.com/

Might make a chrysler owner afraid to drive.
NJ Vike - 16 Feb 2006 23:09 GMT
Sounds bogus me. I've never had problems as described by this site. I have
had three Chrysler products since 1991 to present.

Hmmmm

> Anyone read this page?  It is hilarious.
>
> http://www.daimlerchryslervehicleproblems.com/
>
> Might make a chrysler owner afraid to drive.
NJ Vike - 16 Feb 2006 23:15 GMT
I guess I should also state that just because it didn't happen to me doesn't
make it impossible.

> Sounds bogus me. I've never had problems as described by this site. I have
> had three Chrysler products since 1991 to present.
[quoted text clipped - 6 lines]
>>
>> Might make a chrysler owner afraid to drive.
Art - 16 Feb 2006 23:26 GMT
Actually most of the issues there are well known but dramatized and
comparable issues probably exist for other makes.  I remember when Honda
first went to timing belts.  When they started to fail prematurely they sent
letters telling owners that the maintenence interval had been decreased and
you better get your belt changed soon at your cost.

>I guess I should also state that just because it didn't happen to me
>doesn't make it impossible.
[quoted text clipped - 9 lines]
>>>
>>> Might make a chrysler owner afraid to drive.
philthy - 17 Feb 2006 02:48 GMT
u think thats bad just wait untill the hyundi  owners find the timing belts
letting loose at 60 k and it not covered under the 100 k warranty they have, and
that includes the bent valves  because it's
a interference motor
i have done 3 in the last 4 months

> Actually most of the issues there are well known but dramatized and
> comparable issues probably exist for other makes.  I remember when Honda
[quoted text clipped - 15 lines]
> >>>
> >>> Might make a chrysler owner afraid to drive.
Bill Putney - 17 Feb 2006 02:59 GMT
> u think thats bad just wait untill the hyundi  owners find the timing belts
> letting loose at 60 k and it not covered under the 100 k warranty they have, and
> that includes the bent valves  because it's
>  a interference motor
> i have done 3 in the last 4 months

True.  Timing belts and inteference engine design both in the same
low-end consumer vehicle: Engineering malpractice at its best.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
NJ Vike - 20 Feb 2006 11:02 GMT
Where can I find a list of cars equipped with interference engines? Does the
300M have one?

Ken

>u think thats bad just wait untill the hyundi  owners find the timing belts
> letting loose at 60 k and it not covered under the 100 k warranty they
[quoted text clipped - 24 lines]
>> >>>
>> >>> Might make a chrysler owner afraid to drive.
Bill Putney - 20 Feb 2006 14:06 GMT
> Where can I find a list of cars equipped with interference engines? Does the
> 300M have one?
>
> Ken

http://www.gates.com/downloads/download_common.cfm?file=TBR05.pdf&folder=brochure
(give it plenty of time to download (also can link it from here:
http://www.gates.com/brochure.cfm?brochure=2256&location_id=3487)

An asterisk next to an engine listing = interference.  300M 3.2 (not
listed for the M?) and 3.5L engines '99-'04 are all shown as
interference.  I'm not sure everyone agrees that all listings are
accurate in that regard, but I have no opinion.

That guide contains only engines with timing *belts*.  The 2.7L (used in
other LH cars and in European 300M's) is chain driven, so does not show
up - it is interference.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
NJ Vike - 20 Feb 2006 15:33 GMT
Bill,

Many thanks!

Signature

"Now Phoebe Snow direct can go
from thirty-third to Buffalo.
From Broadway bright the tubes run right
Into the Road of Anthracite"
Erie - Lackawanna

>> Where can I find a list of cars equipped with interference engines? Does
>> the 300M have one?
[quoted text clipped - 17 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my address
> with the letter 'x')
Bill Putney - 20 Feb 2006 15:49 GMT
> Bill,
>
> Many thanks!

You're welcome!

Signature

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')

Art - 20 Feb 2006 18:56 GMT
There was some early conflicting information about whether the 2nd
generation LH 3.5 was interference or not but most people now believe that
it is.  But don't make your decision strickly on whether an engine is
interference and uses a timing belt.  The 2.7 has a chain but has major
other problems.  The 3.5 is known to be extremely reliable.  One place to
check engines is in timing belt catalogs.  They often indicate whether the
application engine is interference.

> Where can I find a list of cars equipped with interference engines? Does
> the 300M have one?
[quoted text clipped - 30 lines]
>>> >>>
>>> >>> Might make a chrysler owner afraid to drive.
NJ Vike - 20 Feb 2006 21:09 GMT
Art,

I had thought about it. My problem is that I'm too tall and not comfortable
with this car. I have looked at many cars and have decided that I will sell
my M and get into a new 300C.

I really liked the looks of this car but since my wife no longer commutes to
work, we really don't need the car.

I'm still looking at reviews of the 300C. Interesting comment from Consumer
Reports is the reliability of the vehicle. CR says the reliability of the
six cylinder is average and the eight is below average (you saw this too)
but what CR fails to report is WHY the hemi is below average. Specifically,
they don't say so I'm at a loss here.

Ken

Signature

"Now Phoebe Snow direct can go
from thirty-third to Buffalo.
From Broadway bright the tubes run right
Into the Road of Anthracite"
Erie - Lackawanna

> There was some early conflicting information about whether the 2nd
> generation LH 3.5 was interference or not but most people now believe that
[quoted text clipped - 40 lines]
>>>> >>>
>>>> >>> Might make a chrysler owner afraid to drive.
Bill Putney - 20 Feb 2006 21:56 GMT
> ...The 2.7 has a chain but has major
> other problems...

I don't think they'd be using that in the new line if DC didn't at least
think they had resolved those issues (primarily sludge) with some certainty.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
philthy - 17 Feb 2006 02:43 GMT
to change a rack the inner tierods are  taken off the rack  and it would
have been caused by the tech doing the rack change
i would be looking at all my paperwork in the order the work was done
after the rack  and start thinking about some refund money  if parts
were replaced after the rack was put  for the same klunk

> Anyone read this page?  It is hilarious.
>
> http://www.daimlerchryslervehicleproblems.com/
>
> Might make a chrysler owner afraid to drive.
Bill Putney - 17 Feb 2006 01:45 GMT
> I haven't picked up my car yet but the Dodge dealer who accepted the
> challenge called me up and was all excited and declared the car fixed.
[quoted text clipped - 5 lines]
> My question is that in replacing the 2 front struts would the Chrysler
> dealer have touched that bushing?

They could have, but shouldn't have.  IOW - it's much easier to
disconnect at the outer tie rod than the inner tie rod, and the outers
have to be disconnected at some point in the process to remove the old
struts (i.e., each outer tie rod attaches directly to an arm that is
part of the its respective strut).  A competent mechanic would not have
touched the inners for that job - it would have been time wasted.

> How about when changing the steering rack?

Absolutely.  The inner tie rod bushings are what attach the tie rods
(two - left and right) directly to the rack.  Each inner tie rod (there
are two - left and right) has a hole in it.  The hole has the annular
ring bushing in it.  A bolt goes thru that bushing and threads directly
into the (side-to-side) moving element of the rack.

> How about when changing the bottom half of the steering column?

I'm not sure about that one - but if the rack did not have to be removed
for that process, I'm thinking 'no' to that one.

> I am asking those as separate questions to determine at what point, if at
> all, the Chyrsler dealer messed up.
>
> Thanks for everyone's help on my clunk.  By the way, there were surely
> multiple clunks involved.

With as common and known a wearout problem as the inner tie rod bushings
on an LH car are, someone had to be pretty freaking dishonest or
incompetent (or both) to have missed that until $1000 later in the
troubleshooting process.  I'd be pi$$ed, but sometimes you have to cut
your losses and move on.  Once again, I'm dreading the day when I can no
longer work on my own cars for exactly this kind of crap!

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
Bill Putney - 17 Feb 2006 02:11 GMT
One other detail on this, Art: When an alignment is done, if the
technician locks the adjuster sleeve down with the tie rods leaning over
fore or aft, the tie rod gets into a binding situation when the wheels
are turned (as in turning left or right) - the result is an awful
twisting stress on the tie rods that will wear the inner bushings out in
no time flat.  A good alignment technician knows that he has to manually
rotate the tie rods to be pointing fairly close to straight up as he
tightens the adjuster sleeve (some sideways leaning is OK, but not a
lot).  I'm not saying this is what caused your problem.  Most likely
some of the previous repair work that was done is to blame, or at least
it should have been discoverd before now.  The fact that one of the
inner tie rod bolts was (apparently loose - reading between the lines of
what you were told) is some indication that that is the likely
explanation.  On the other hand, the new dealer said the bushing was
"torn" - that would point more to acute extreme physical stress as in
the not-straight-up-pointing tie rod after an alignment (or
re-assembly). Hard to say for sure.  Like I said - sometimes you just
cut your losses and walk away - not worth fighting with them over unless
you find a real smoking gun.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
Art - 17 Feb 2006 02:29 GMT
I pretty much knew the answer regarding the steering rack/inner tie rods.  I
don't understand how the original Chrysler dealer could reassemble the front
end after replacing the rack and screw it up then.  The same dealership then
would have done an alignment to finish the job.  I figure that is where they
screwed up.  I will talk to the Chrysler dealer about this but will not get
into a frenzy.  I am thinking they should at least cover the Dodge dealer
repair cost.  Though I doubt they will.

> One other detail on this, Art: When an alignment is done, if the
> technician locks the adjuster sleeve down with the tie rods leaning over
[quoted text clipped - 18 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my address
> with the letter 'x')
Bill Putney - 17 Feb 2006 02:43 GMT
> I pretty much knew the answer regarding the steering rack/inner tie rods.  I
> don't understand how the original Chrysler dealer could reassemble the front
[quoted text clipped - 3 lines]
> into a frenzy.  I am thinking they should at least cover the Dodge dealer
> repair cost.  Though I doubt they will.

Also, it should be a matter of course on the LH's to replace the inner
tie rod bushings when replacing the rack ($20 for the bushings, 98% of
the labor is already there for the rack job).  But then again, even if
they replaced them, if they got screwed up because of the subsequent
alignment (the tie rod lean-over thing)...

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
Art - 20 Feb 2006 19:20 GMT
So I called up the Chyrsler dealer today and told them about their screw up.
I received nothing more than an apology and a promise that they would take
it up with the mechanics who screwed up.

Practically speaking, there is nothing much you can do these days to get
satisfaction in a case like this. If you decided to sue them, you would need
expert testimony to support your case which isn't worth the expense.  Also,
work orders are written in a manner such that the dealer could argue that
they are being paid to do something, and whether it corrects a problem is
irrelevant.

Any way, as I explained to my wife, this is why I buy an extended warranties
and usually get rid of the car a few months before the warranty is over.
Having a warranty on a used car makes it easy to sell.   In this case my
wife wanted to keep the car, and then she decided to give it to her parents.
Hopefully it will have no issues for a while.

We replaced our 300M and Avalon with a Honda Odyssey and Accord Hybrid (yes,
I know the hybrid feature is a complete waste of money but she wanted it).
We bought zero deductible, 8 year 120k mile Honda service agreements for
each of them for about $1200 each so I won't have any out of pocket repairs
for a while.    The minivan in particular, with all of the motorized doors,
it is hard to believe that it won't eat up $1200 in repairs at some point.

We are getting the 300M cleaned up and touched up and then shipping it to
Florida.  Another new experience.

>> I pretty much knew the answer regarding the steering rack/inner tie rods.
>> I don't understand how the original Chrysler dealer could reassemble the
[quoted text clipped - 13 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my address
> with the letter 'x')
Art - 19 Feb 2006 23:16 GMT
Is this a particular problem with with LH cars or is it a issue on  other
makes and models?

> One other detail on this, Art: When an alignment is done, if the
> technician locks the adjuster sleeve down with the tie rods leaning over
[quoted text clipped - 4 lines]
> the tie rods to be pointing fairly close to straight up as he tightens the
> adjuster sleeve (some sideways leaning is OK, but not a lot).
Bill Putney - 20 Feb 2006 00:53 GMT
> Is this a particular problem with with LH cars or is it a issue on  other
> makes and models?
[quoted text clipped - 7 lines]
>>the tie rods to be pointing fairly close to straight up as he tightens the
>>adjuster sleeve (some sideways leaning is OK, but not a lot).

It definitely applies to the LH, possibly to some (but definitely not
all) other cars.  In contrast to the inner bushing that pivots
perpindicular to the long axis of the tie rod on the LH car, rack &
pinion steering cars I had in the past had axially oriented ball joints
going into the rack from the tie rods - unlimited rotation at the rack
joint, so no binding possible.  With the LH design, those bushings fix
the orientation of the tie rod on rack (inner bushing) end.  The other
end (outer end) has a limited rotation (around the tie rod length axis),
so if the alignment guy biases it all the way over in one direction, you
get the stress/binding that crushes and severely wears the bushing when
the steering wheel is turned from lock to lock and the tie rod geometry
changes (forcing some small but definite rotation of the tie rod about
the length axis).

HTH

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
Hachiroku - 17 Feb 2006 06:32 GMT
> I haven't picked up my car yet but the Dodge dealer who accepted the
> challenge called me up and was all excited and declared the car fixed.
[quoted text clipped - 13 lines]
> Thanks for everyone's help on my clunk.  By the way, there were surely
> multiple clunks involved

So, now this means you WON'T be giving your In-Laws a Clunker?  :)

Signature

A young girl I know told me I drive like an old man

I told her, actually, I drive like Mario Andretti.
It's just that too many other people on the road
drive like Paul Tracy...

Art - 17 Feb 2006 23:48 GMT
Looks like the Dodge dealer fixed it.  No sign of clunk.   Too bad they
didn't get steeing wheel back exactly straight.  I'll leave that to my
father in law.  I will talk to the Chrysler dealer Monday and see what they
say about their errors.

>I haven't picked up my car yet but the Dodge dealer who accepted the
>challenge called me up and was all excited and declared the car fixed.
[quoted text clipped - 13 lines]
> Thanks for everyone's help on my clunk.  By the way, there were surely
> multiple clunks involved.
Art - 18 Feb 2006 04:09 GMT
I almost forgot.  They charged $200 which I thought was a bargain
considering.

> Looks like the Dodge dealer fixed it.  No sign of clunk.   Too bad they
> didn't get steeing wheel back exactly straight.  I'll leave that to my
[quoted text clipped - 18 lines]
>> Thanks for everyone's help on my clunk.  By the way, there were surely
>> multiple clunks involved.
 
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