>I forgot to add that the engine is a 3.8 and yes, unforturnately, the van
> is out of warranty.
Ok, I'll jump in here. I had a VERY similar experience, albeit on a Ford
Windstar, 3.8L with a bad alternator, I was quoted almost $480, but it
included a battery cable for $105. When I asked, I was told that the
alternator was $279, $105 for the cable, and $96 for labor(1.5 hours). The
problem they said was the sideways mount of the engine, making the
alternator belt inaccessible. The alternator they wanted to use was a ford
rebuilt, with a 90 day warrantee. The one that was in it, and not working,
was a NAPA rebuilt, with a lifetime warranty. The shop would not let me take
the old one down, and bring back a working alternator, it had to be a
theirs.
I got fed up, went to the NAPA dealer, and spent $30 for a long thin bar
used to reach the alternator belt tensioner. It took me 6 minutes to pull
the old alternator with hand tools, 3 minutes to exchange it for no cost,
and 6 minutes to put it back in and hook up the battery. After 15 minutes
and $30, I had another "lifetime" alternator. I then purchased a $5 battery
cable, and spliced in the extra ground wire from the old cable, and
installed it in about 10 minutes.
My advice:
1. Buy a rebuilt alternator.
2. Find someone reasonable to install it, or do it yourself.
3. Save 200 dollars.
Al G
Whoever - 30 Aug 2006 00:48 GMT
>> I forgot to add that the engine is a 3.8 and yes, unforturnately, the van
>> is out of warranty.
[quoted text clipped - 16 lines]
> cable, and spliced in the extra ground wire from the old cable, and
> installed it in about 10 minutes.
That's very interesting, but did you miss the part about the vehicle being
a Chrysler minivan? I think the problem is that (at least with the 3.3 and
3.8 engines) removal of the alternator is somewhat more complex. Even if
one can unbolt it, it is not clear how you get the unit out from its
position behind the front intake plumbing.
Although I am not the person who began this thread, I was rather hoping
someone would post a clear explanation of how this task is accomplished.
RapidRonnie - 30 Aug 2006 07:46 GMT
> > Ok, I'll jump in here. I had a VERY similar experience, albeit on a Ford
> > Windstar, 3.8L with a bad alternator, I was quoted almost $480, but it
[quoted text clipped - 22 lines]
> Although I am not the person who began this thread, I was rather hoping
> someone would post a clear explanation of how this task is accomplished.
The job of the posters on Usenet is not to be a service manual.
Surely, you have the service manual. Alternatively, you may buy the
service manual. It's nice to have them ahead of time.