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Car Forum / Chrysler Cars / January 2007

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Clunking noise in front suspension

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George Rhude - 21 Jan 2007 13:16 GMT
I have a 2001 GC with 70,000 miles and when I turn into my driveway I get
this clunking noise. I have replaced the sway bar links but this made no
difference. The tie rod ends are not loose. It does not wander on the road
like it has loose ball joints. I would like to get rid of this noise though.
Scrapper - 21 Jan 2007 14:39 GMT
i'd say you need to check your lower ball joints with 70.000 on it it's
time to replace them if know won has ever replaced them...good luck...

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Scrapper

http://www.automotiveforums.com

Bill Putney - 21 Jan 2007 17:21 GMT
> I have a 2001 GC with 70,000 miles and when I turn into my driveway I get
> this clunking noise. I have replaced the sway bar links but this made no
> difference. The tie rod ends are not loose. It does not wander on the road
> like it has loose ball joints. I would like to get rid of this noise though.

There are two sway bar bushings that do wear out that will make that
noise.  They are two rubber blocks that attach the sway bar to the
engine cradle - inexpensive, dealer or aftermarket.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
Scrapper - 21 Jan 2007 20:18 GMT
yes i agree 2 the block bushings..and there is stablilizer links and
bushings also..

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Scrapper

http://www.automotiveforums.com

Bill Putney - 22 Jan 2007 05:27 GMT
> yes i agree 2 the block bushings..and there is stablilizer links and
> bushings also..

He already said he replaced the end links.  Not sure if that vehicle has
the ball joint type end links (like the LH cars) or the more traditional
rod and bushing type - but in any case, he indicated he already did those.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
jdoe - 22 Jan 2007 10:45 GMT
Bill
They have the ball joint type links. NAPA has avery good replacement (they
call it the premium) part. It has hex hold points and grease fittings and is
much beefier than the oem ones. They also have bushings that imo are much
better than oem

>> yes i agree 2 the block bushings..and there is stablilizer links and
>> bushings also..
[quoted text clipped - 6 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my address
> with the letter 'x')
Bill Putney - 22 Jan 2007 19:10 GMT
> Bill
> They have the ball joint type links. NAPA has avery good replacement (they
> call it the premium) part. It has hex hold points and grease fittings and is
> much beefier than the oem ones...

TRW/Moog makes both parts.  They are now the same company, but both
parts are still made and shipped under the same part number
interchangeably.  I order two of the same part for my Concorde and got
one of each under the same part number - boxes were identical except one
said "Made in Mexico", the other "Made in USA".  The Moog one is the one
with the zerk fitting - part of Moog's "Problem Solver" line.

 They also have bushings that imo are much
> better than oem

You mean like the ones I show here?:
http://300mclub.org/forums/viewtopic.php?t=8081&start=0

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
George Rhude - 22 Jan 2007 21:54 GMT
I used NAPA sway bar links when I replaced the links. I bought this Van new
and it has never been wrecked. I don't want to drop this crossmember
reinforcement piece but will if I have too. I do have the FSM. I always buy
one when I buy a new vehicle. I have looked at the sway bar bushings without
taking anything apart. They look OK but, I know that is not a very good way
to inspect these bushings. I was hoping this was a common problem and
someone would have a good idea on this one.

>> Bill
>> They have the ball joint type links. NAPA has avery good replacement
[quoted text clipped - 17 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my address
> with the letter 'x')
jdoe - 23 Jan 2007 10:52 GMT
What do you mean drop the reinforcement? There is no need for it to do
bushings.
>I used NAPA sway bar links when I replaced the links. I bought this Van new
>and it has never been wrecked. I don't want to drop this crossmember
[quoted text clipped - 25 lines]
>> (To reply by e-mail, replace the last letter of the alphabet in my
>> address with the letter 'x')
Joe Pfeiffer - 23 Jan 2007 15:46 GMT
> >I used NAPA sway bar links when I replaced the links. I bought this Van new
> >and it has never been wrecked. I don't want to drop this crossmember
[quoted text clipped - 3 lines]
> >good way to inspect these bushings. I was hoping this was a common problem
> >and someone would have a good idea on this one.

The bushings can be checked without disassembly:  pick up one side of
the car and try to "steer" the tire.  If it moves, the bushings are
bad.

Removing the reinforcement (I presume you mean the one going between
the strut towers?) is no big deal, and is the difference between the
bushing reinforcement being an easy afternoon and being impossible.
Signature

Joseph J. Pfeiffer, Jr., Ph.D.       Phone -- (505) 646-1605
Department of Computer Science       FAX   -- (505) 646-1002
New Mexico State University          http://www.cs.nmsu.edu/~pfeiffer

Bill Putney - 24 Jan 2007 08:38 GMT
>>>I used NAPA sway bar links when I replaced the links. I bought this Van new
>>>and it has never been wrecked. I don't want to drop this crossmember
[quoted text clipped - 7 lines]
> the car and try to "steer" the tire.  If it moves, the bushings are
> bad.

I don't think that tells you anything about the sway bar bushings.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
Joe Pfeiffer - 24 Jan 2007 15:23 GMT
> >>> I used NAPA sway bar links when I replaced the links. I bought
> >>> this Van new and it has never been wrecked. I don't want to drop
[quoted text clipped - 9 lines]
>
> I don't think that tells you anything about the sway bar bushings.

You are correct.  I read too quickly, and my whole response was based
on steering rack bushings.  Never mind....
Signature

Joseph J. Pfeiffer, Jr., Ph.D.       Phone -- (505) 646-1605
Department of Computer Science       FAX   -- (505) 646-1002
New Mexico State University          http://www.cs.nmsu.edu/~pfeiffer

George Rhude - 24 Jan 2007 22:06 GMT
I appreciate you guys thinking about this but I guess I am going to live
with it until the weather gets a little better. When I pull into the garage
the road ice starts dripping and it kinds of kills your enthusiasm to do
much investigating. We have two more of these vans at work and the Dodge
dealer has put new steering racks in both of them as well as some other
parts and they still make this clunking noise. Thanks for your suggestions
though!

>> >>> I used NAPA sway bar links when I replaced the links. I bought
>> >>> this Van new and it has never been wrecked. I don't want to drop
[quoted text clipped - 12 lines]
> You are correct.  I read too quickly, and my whole response was based
> on steering rack bushings.  Never mind....
philthy - 25 Jan 2007 00:12 GMT
the bushing's wear in such a way that appear to be ok but are wearing in a
eggshaped fashion allowing the swaybar  to move up and down  within the
bushingsand a klunk/knock noise  results

> I used NAPA sway bar links when I replaced the links. I bought this Van new
> and it has never been wrecked. I don't want to drop this crossmember
[quoted text clipped - 25 lines]
> > (To reply by e-mail, replace the last letter of the alphabet in my address
> > with the letter 'x')
George Rhude - 26 Jan 2007 01:02 GMT
I am going to replace these sway bar bushings next. I read that you can get several different types of material to do this with. I am not going to go back with the factory stuff. Should I buy from NAPA, Advance or AutoZone? Thanks,
 the bushing's wear in such a way that appear to be ok but are wearing in a eggshaped fashion allowing the swaybar  to move up and down  within the bushingsand a klunk/knock noise  results
 George Rhude wrote:

   I used NAPA sway bar links when I replaced the links. I bought this Van new
   and it has never been wrecked. I don't want to drop this crossmember
   reinforcement piece but will if I have too. I do have the FSM. I always buy
   one when I buy a new vehicle. I have looked at the sway bar bushings without
   taking anything apart. They look OK but, I know that is not a very good way
   to inspect these bushings. I was hoping this was a common problem and
   someone would have a good idea on this one.
   "Bill Putney" <bptn@kinez.net> wrote in message
   news:51kgjpF1kt10kU2@mid.individual.net...
   > jdoe wrote:
   >> Bill
   >> They have the ball joint type links. NAPA has avery good replacement
   >> (they call it the premium) part. It has hex hold points and grease
   >> fittings and is much beefier than the oem ones...
   >
   > TRW/Moog makes both parts.  They are now the same company, but both parts
   > are still made and shipped under the same part number interchangeably.  I
   > order two of the same part for my Concorde and got one of each under the
   > same part number - boxes were identical except one said "Made in Mexico",
   > the other "Made in USA".  The Moog one is the one with the zerk fitting -
   > part of Moog's "Problem Solver" line.
   >
   >  They also have bushings that imo are much
   >> better than oem
   >
   > You mean like the ones I show here?:
   > http://300mclub.org/forums/viewtopic.php?t=8081&start=0 
   >
   > Bill Putney
   > (To reply by e-mail, replace the last letter of the alphabet in my address
   > with the letter 'x')
Bill Putney - 26 Jan 2007 11:18 GMT
> I am going to replace these sway bar bushings next. I read that you can
> get several different types of material to do this with. I am not going
> to go back with the factory stuff. Should I buy from NAPA, Advance or
> AutoZone? Thanks,

I don't know this for sure, but I think all the aftermarket parts stroes
stock the same brand - the name molded into the ones I got at Advance
(shown in the link I posted earlier:
http://300mclub.org/forums/viewtopic.php?t=8081&start=0) is "RAMCOA"(I
don't remember if the box is labeled with that name or if they are boxed
under some name brand like, i.e., TRW, etc.)

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
philthy - 28 Jan 2007 14:39 GMT
what ever u want i favor the urethane myself but i also use silglide
lube on the bushing's so they don't wear as fast

> I am going to replace these sway bar bushings next. I read that you
> can get several different types of material to do this with. I am not
[quoted text clipped - 53 lines]
>     > alphabet in my address
>     > > with the letter 'x')
George Rhude - 28 Jan 2007 15:58 GMT
I replaced these sway bar bushings Saturday morning with bushings I bought from Advance Auto, "TRW HB1783". I took the factory bushings out and they looked to be in good shape. I put the new bushings in and it fixed this clunking noise when you drove on a bumpy road. I did grease the bushings with high temp grease. At times things that look good are not.
 what ever u want i favor the urethane myself but i also use silglide lube on the bushing's so they don't wear as fast
 George Rhude wrote:

   I am going to replace these sway bar bushings next. I read that you can get several different types of material to do this with. I am not going to go back with the factory stuff. Should I buy from NAPA, Advance or AutoZone? Thanks,
     "philthy" <dbrider@cac.net> wrote in message news:45B7F5E9.A2F229F1@cac.net...the bushing's wear in such a way that appear to be ok but are wearing in a eggshaped fashion allowing the swaybar  to move up and down  within the bushingsand a klunk/knock noise  results
     George Rhude wrote:

       I used NAPA sway bar links when I replaced the links. I bought this Van new
       and it has never been wrecked. I don't want to drop this crossmember
       reinforcement piece but will if I have too. I do have the FSM. I always buy
       one when I buy a new vehicle. I have looked at the sway bar bushings without
       taking anything apart. They look OK but, I know that is not a very good way
       to inspect these bushings. I was hoping this was a common problem and
       someone would have a good idea on this one.
       "Bill Putney" <bptn@kinez.net> wrote in message
       news:51kgjpF1kt10kU2@mid.individual.net...
       > jdoe wrote:
       >> Bill
       >> They have the ball joint type links. NAPA has avery good replacement
       >> (they call it the premium) part. It has hex hold points and grease
       >> fittings and is much beefier than the oem ones...
       >
       > TRW/Moog makes both parts.  They are now the same company, but both parts
       > are still made and shipped under the same part number interchangeably.  I
       > order two of the same part for my Concorde and got one of each under the
       > same part number - boxes were identical except one said "Made in Mexico",
       > the other "Made in USA".  The Moog one is the one with the zerk fitting -
       > part of Moog's "Problem Solver" line.
       >
       >  They also have bushings that imo are much
       >> better than oem
       >
       > You mean like the ones I show here?:
       > http://300mclub.org/forums/viewtopic.php?t=8081&start=0 
       >
       > Bill Putney
       > (To reply by e-mail, replace the last letter of the alphabet in my address
       > with the letter 'x')
Bill Putney - 28 Jan 2007 19:10 GMT
> I replaced these sway bar bushings Saturday morning with bushings I
> bought from Advance Auto, "TRW HB1783". I took the factory bushings out
> and they looked to be in good shape. I put the new bushings in and it
> fixed this clunking noise when you drove on a bumpy road. I did grease
> the bushings with high temp grease. At times things that look good are not.

What happens is that, as the two front wheels get tossed up and down
relative to each other, each side of the sway bar gets pressed hard
either upward or downward against its bushing - creating a temporary gap
between the sway bar and the bushing on the other side of the bushing
hole.  Then the direction of the force on the sway bar rapidly changes
direction and the gap closes and the sway bar slams against that side of
the hole in the bushing - the clunk noise is created and reverberates
thru the frame.

When the sway bar is not under stress, there are no gaps - even after it
is worn out, the diameter of the bushing hole is still (unless *really*
*badly* worn out) slightly smaller than the diameter of the sway bar,
and you can't create enough force with your hand to create any gaps.  So
the bushing looks fine to you.  When it was new, the bushing hole
diameter was smaller, creating a lot more pre-load (pressure) against
the sway bar diameter, so the gaps didn't occur under load.

It's the ten-times-greater forces than you can create with your hand
that creates the gaps and slams the sway bar against the sides of the
bushing hole that makes the clunking noise with a bushing that, with no
load, is in contact all around the sway bar (i.e., a bushing that looks
fine).

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
jdoe - 23 Jan 2007 10:51 GMT
Yeah except the NAPA ones are light blue. I do think they are a little
"harder" as the cornering seems firmed up on every van I used them on.
>> Bill
>> They have the ball joint type links. NAPA has avery good replacement
[quoted text clipped - 17 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my address
> with the letter 'x')
Bill Putney - 23 Jan 2007 11:21 GMT
> Yeah except the NAPA ones are light blue. I do think they are a little
> "harder" as the cornering seems firmed up on every van I used them on.

Well yes and no - they ("RAMCOA") use different color material in the
bushing parts for the different sizes (to fit different size sway bars)
- I'm guessing to help them visually distinguish and avoid parts mix ups
in their plants.  This red/blue thing came up later (on page 2) in that
300M Club thread that I linked.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
 
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