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Car Forum / Chrysler Cars / February 2008

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2001 Intrips SE Windows Fogging

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Bob Shuman - 11 Feb 2008 23:53 GMT
I have a 2001 2.7L Dodge Intrepid SE (base model w/69K miles) that has been
very reliable and served me well, but I am experiencing a "problem" and
would appreciate others thoughts.

When the outside temperature is cold (and I will define cold here to mean
somewhere below 10-15 degrees F), if I try to set the air outlet control to
the heater position (even when the car is 100% warmed up), then all of the
windows in the car (this includes the rear window, side windows, and the
front widshield) fog up (and will actually freeze) making visibility
impossible.  The only solution is to run the defroster 100% of the time and
even then, if it is extremely cold (like it is today with the temperature
f  -6 degrees F on my way into work), then the side windows will still
freeze up even with the defroster blowing hot air at full force.

I've attempted to clean the windows thoroughly without any change in this
condition and also tried to look for any possible source for the water
vapor, but also without success.  The engine coolant level is normal and is
not leaking.  The coolant temperature gauge goes to the normal/mid-scale
position when the car warms up (5-10 minutes) and the outlet control and
blower speed both seem to work properly since air comes out of the
appropriate outlet dependent on the knob position.  The Air Conditioner also
works perfectly and the compressor clutch engages on warmer days when the
defroster position is selected.

At this point I am at a loss to explain this behavior and would appreciate
knowing if other Intrepid owners experience the same issue or if someone has
any idea on what I can look for to see where this moisture comes from.  (I
know some of it comes from breathing, but this has NEVER been a problem with
any other vehicles and they generally carry more passengers than I do in
this car.  Thanks in advance for all thoughts.

       Bob
Bill Putney - 12 Feb 2008 01:47 GMT
> I have a 2001 2.7L Dodge Intrepid SE (base model w/69K miles) that has been
> very reliable and served me well, but I am experiencing a "problem" and
[quoted text clipped - 28 lines]
>
>         Bob

Bob - You seem to have just about covered most of the bases.  One thing
you danced around a couple of times but without really stating
explicitly is if the air that is coming out of the correct vents is
actually warm or not.  Since you appear to have eliminated that moisture
is leaking into the ducting from the heater core and confirmed that the
a.c. is working in defrost mode, I am going to assume that the problem
is that the air is not getting warm.

Three possible causes that I can think of, and I have read on the LH car
forums of all three of these occurring:
(1) The heater core is clogged, so, even though your engine is cooling
fine, the coolant is not circulating thru the heater core.
(2) Your coolant may be low or have an air pocket (actually they are one
and the same) - leaving you enough coolant to cool the engine fine, but,
again, leaving the heater core without circulating warm coolant.
(3) The blend door is not operating correctly.  That door is a vane that
determine what proportion of the air forced by the fan is going thru the
heater core fins vs. going around (bypassing) the heater core.

That's my best shot.  Obviously the best scenario would be no. (2) or
(3) - and they are both definitely possible.  Like I said, I have read
many posts by people on the LH car forums where any one of the three has
happened.

If the air coming out of the ducting is in fact warm, then, with your
having covered the other bases, I'm at a loss as the things I came up
with only address the air coming out of the ducts not being warm.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
Bob Shuman - 12 Feb 2008 04:27 GMT
Bill,

As always, thanks for your thoughts.  The air that is exiting the defroster
and the heater are definitely warm to hot.  They can fully warm the vehicle
if I drive ~25-30 minutes with an outside air temp of -6F.  I will have to
take a look a the blend door when the weather gets warmer.  Is there
supposed to always be "some" leakage to the windshield defroster vents even
when on the heater setting?  All I can figure is that nothing at all gets
directed there and the extreme cold, coupled with the vehicle speed is
chilling the windshield.  If I heat the passenger compartment using the
heater setting, then the moisture from my breath is being absorbed into the
warmed air and then condensing on the cold windshield and side windows.
Only when the setting is moved to defrost and after the windshield and side
windows warm sufficiently does the condensation stop and I get regular
visibility.

If anyone has any other thoughts, let me know!

  Bob
> Bob - You seem to have just about covered most of the bases.  One thing
> you danced around a couple of times but without really stating explicitly
[quoted text clipped - 27 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my address
> with the letter 'x')
Bill Putney - 12 Feb 2008 10:23 GMT
> Bill,
>
> As always, thanks for your thoughts...

Thanks, Bob.

> Only when the setting is moved to defrost and after the windshield and side
> windows warm sufficiently does the condensation stop and I get regular
> visibility.

I'm thinking that that sentence is the key to your problem.  You need to
put it in defrost from the start.  No - there won't be any heat at that
point, but the a.c. will run to pull moisture out of the air - that's
how it is designed to work.  You're not allowing the system to do its job.

Glenn - others - aren't I right on that?

Anyway, Bob - try that and see.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
aarcuda69062 - 12 Feb 2008 13:07 GMT
> > Bill,
> >
[quoted text clipped - 12 lines]
>
> Glenn - others - aren't I right on that?

Yup.
No different than how my 98 was behaving on Sunday when
temperatures were similar. (-9)
Got to warm the windshield enough that inside moisture doesn't
condense, you can switch to dash vents and aim the two outboard
ones at the side windows but then the windshield starts to fog up.
Lot of square inches to the LH windshield...
Bob Shuman - 12 Feb 2008 17:28 GMT
I will check the condensate drain as Deke suggested, but had not been
experiencing any issues over the summer when the AC ran regularly and there
was always a puddle of water under the front passenger side of the vehicle.

With every other vehicle I have ever owned, I have been able to use the
"heat" (floor outlet) or vent (dash outlet) settings, even in super-cold
weather.  Occasionally I might need to run the defroster or select a setting
that provided a mix of both floor and defrost to clear the windshield, but
this car is completely different!  If I even attempt to turn the control
knob to any other setting other than full defrost mode, my windshield and
side windows frost over and I lose visibility.  In addition, no matter how
long I run the defroster when it is really cold outside (below zero F), even
to the point where the front windshield and both side front windows are
completely clear, and it is actually uncomfortable because it is so warm in
the car, the rear windows will still stay completely frosted over.  I can
run the electric rear window defogger and this clears the rear window so
there is visibility, but the rear side windows just never seem to clear up
at all.

I really think that there must be some other source for this moisture, but I
simply can't find it!  If it is not the coolant, and not from the
passengers, and not already in the trapped air in the vehicle (which is also
sub-zero so should be very dry), then where does it come from?   By the way,
it has done this since I've owned it (4 years), but only gets really
annoying when the temperatures dip to around zero F.  Unfortunately, this
winter is just plain cold so it is worse than it has been the last few
years.  As additional info. I'm getting ready to hand down this vehicle to
my son this Spring and would like to solve this permanently so that he does
not have this trouble next winter.

 Bob

>> > Bill,
>> >
[quoted text clipped - 22 lines]
> ones at the side windows but then the windshield starts to fog up.
> Lot of square inches to the LH windshield...
Hank - 12 Feb 2008 19:48 GMT
> I will check the condensate drain as Deke suggested, but had not been
> experiencing any issues over the summer when the AC ran regularly and there
[quoted text clipped - 51 lines]
>> ones at the side windows but then the windshield starts to fog up.
>> Lot of square inches to the LH windshield...

At those temperatures the condensate may be freezing in the drain
and causing a backup.
It sounds to me like condensate is the most likely culprit.
Have you checked under the floor mats to ensure you don't have
excess moisture there?
Deke - 12 Feb 2008 20:18 GMT
> I will check the condensate drain as Deke suggested, but had not been
> experiencing any issues over the summer when the AC ran regularly and there
> was always a puddle of water under the front passenger side of the vehicle.

(snip)

That puddle of water is the first indication that the drain is clogged.  You
had issues this summer.
Your drain is clogged.  Unclog it, and no puddle, no window
condensation.

Deke
Bill Putney - 12 Feb 2008 23:34 GMT
>> I will check the condensate drain as Deke suggested, but had not been
>> experiencing any issues over the summer when the AC ran regularly and
[quoted text clipped - 9 lines]
>
> Deke

Deke - I think you mis-read where he said "had not been experiencing any
issues over the summer when the AC ran regularly and there was always a
puddle of water under the front passenger side of the vehicle."  I read
it wrong the first time too.  He's saying that the drain drains onto the
ground ("...under the front passenger side of the vehicle") just like
it's supposed to.

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
Deke - 19 Feb 2008 05:16 GMT
> >> I will check the condensate drain as Deke suggested, but had not been
> >> experiencing any issues over the summer when the AC ran regularly and
[quoted text clipped - 20 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my
> address with the letter 'x')

I did mis read it, my bad.  And I still firmly believe that if the ac is
working, and is charged, the only thing that can logically cause this
problem is a clogged drain.

Deke
Bob Shuman - 20 Feb 2008 15:49 GMT
Still needs to be checked ...it is on the list, but at 4 below zero not
anytime soon.

Thanks again

>> >> I will check the condensate drain as Deke suggested, but had not been
>> >> experiencing any issues over the summer when the AC ran regularly and
[quoted text clipped - 27 lines]
>
> Deke
Bob Shuman - 13 Feb 2008 01:50 GMT
Why does a pool of water under the passenger side where the drain is located
indicate a problem?  Every car I have owned that was equipped with AC did
this ...

I agree it is worth checking, but not till it warms up some since my garage
is not heated and temperatures here have been brutal.

Thanks to all for their thoughts.

Bob

>> I will check the condensate drain as Deke suggested, but had not been
>> experiencing any issues over the summer when the AC ran regularly and
[quoted text clipped - 11 lines]
>
> Deke
Bill Putney - 13 Feb 2008 02:33 GMT
> Why does a pool of water under the passenger side where the drain is located
> indicate a problem?  Every car I have owned that was equipped with AC did
> this ...

I think he mis-read your post, Bob.  When you said a pool of water
*under* the passenger side (i.e., on the garage floor), I believe he was
thinking a pool of water *in* the passenger side (i.e., wet carpet).

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
maxpower - 12 Feb 2008 20:54 GMT
> > Bill,
> >
[quoted text clipped - 18 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my
> address with the letter 'x')

As suggested make sure the drain is not stopped up. If there is a lot of
moisture in the vehicle be it from wet carpet (rain or snow) it will take
awhile to get the moisture out. But if the windows are still damp inside
after the engine coolant is at operating temps and the moisture is still in
the vehicle there is something wrong. Make sure the RECIRC door is working.
If the recirc door is closed, it will take a long time to get the moisture
out. It wouldn't hurt to do a recalibration on the system.
With the vehicle at room temperature (Garage) 10°-27° C. (50° to 80° F.),
Disconnect the battery

for ten minutes to erase DTCs.

2. Reconnect the battery and start the vehicle, this will initiate the HVAC
system calibration.

Allow approximately five minutes for the calibration to complete.

3. Operate the vehicle and HVAC system to verify that Symptoms and/or DTCs
are gone.
Bill Putney - 12 Feb 2008 23:43 GMT
> ...It wouldn't hurt to do a recalibration on the system.
> With the vehicle at room temperature (Garage) 10°-27° C. (50° to 80° F.),
[quoted text clipped - 9 lines]
> 3. Operate the vehicle and HVAC system to verify that Symptoms and/or DTCs
> are gone.

He's got the base model, Glenn - i.e., manual temp controls, no ATC.
Reset won't affect a manual system, or will it?

Bill Putney
(To reply by e-mail, replace the last letter of the alphabet in my
address with the letter 'x')
maxpower - 13 Feb 2008 00:57 GMT
> > ...It wouldn't hurt to do a recalibration on the system.
> > With the vehicle at room temperature (Garage) 10°-27° C. (50° to 80° F.),
[quoted text clipped - 16 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my
> address with the letter 'x')

ATC or manual. If the OP has access to a scan tool, the BCM may want to be
scanned for any door problems
maxpower - 13 Feb 2008 01:08 GMT
> > ...It wouldn't hurt to do a recalibration on the system.
> > With the vehicle at room temperature (Garage) 10°-27° C. (50° to 80° F.),
[quoted text clipped - 16 lines]
> (To reply by e-mail, replace the last letter of the alphabet in my
> address with the letter 'x')

Both the Automatic Temperature Control (ATC) and the Manual Temperature
Control (MTC) systems are controlled by the Body Control Module (BCM). Both
systems can be diagnosed by the  scan tool or the vehicles own control head
display.  There are three DTC tables. The ATC and MTC DTC table contain
faults that are common to both the ATC and the MTC system. The same
diagnosis can be used for both systems. The DTC's cover operation of the
climate control unit actuators, doors, evaporator temperature sensor,
ambient temperature sensor and the A/C refrigerant system. The MTC DTC table
covers Fault Codes that are for the MTC Control Head and wiring and are not
used on an ATC system. The ATC DTC table has DTC's for ATC Head
Communications, In-Car Temperature Sensor and Sun Sensor which are not in a
MTC system.

Some conditions of low battery voltage or extremely cold weather can
generate a DTC for the climate control system actuators, evaporator probe,
in-car temperature sensor (ATC), or ambient temperature sensor, even in a
properly operating system.

 ATC AND MTC DTC's CODE  DESCRIPTION
     23  BLEND DOOR ACTUATOR FEEDBACK FAILURE
     24  MODE DOOR ACTUATOR FEEDBACK FAILURE
     25  AMBIENT SENSOR
     31  RECIRCULATION DOOR ACTUATOR STALL FAILURE
     32  BLEND DOOR ACTUATOR STALL FAILURE
     33  MODE DOOR ACTUATOR STALL FAILURE
     35  EVAPORATOR SENSOR FAILURE
     37  BLEND DOOR ACTUATOR OUTPUT SHORTED TO BATTERY
     38  BLEND DOOR ACTUATOR OUTPUT SHORTED TO GROUND
     39  MODE DOOR ACTUATOR OUTPUT SHORTED TO BATTERY
     40  MODE DOOR ACTUATOR OUTPUT SHORTED TO GROUND
     41  RECIRCULATION DOOR ACTUATOR OUPUT SHORTED TO BATTERY
     42  RECIRCULATION DOOR ACTUATOR OUTPUT SHORTED TO GROUND
     43  COMMON DOOR OUTPUT SHORTED TO BATTERY
     44  COMMON DOOR OUTPUT SHORTED TO GROUND
     51  SYSTEM VOLTAGE TOO LOW FOR DOOR CALIBRATION

 MTC DTC's CODE  DESCRIPTION
     45  A/C CONTROL BLEND DOOR INPUT OPEN OR SHORTED TO GROUND
     46  A/C CONTROL BLEND DOOR SHORTED TO BATTERY
     47  A/C CONTROL - A/C SWITCH FAILURE
     48  A/C CONTROL MODE DOOR INPUT SHORTED TO GROUND
     49  A/C CONTROL MODE DOOR INPUT SHORTED TO BATTERY
     50  A/C CONTROL ELECTRIC BACKLITE (EBL) SWITCH FAILURE
Bob Shuman - 13 Feb 2008 01:58 GMT
Glenn,

Thanks.  I've saved the info you supplied for future reference.  By the way,
I do not own a scan tool and have never had this vehicle to the dealer for
any service.  I did just replace the battery (it was 6 years old) and had
the old one out for ten or more minutes before getting the new one
installed, and this had no affect on the situation.

So I've got two things to check: 1) A/C drain and 2) recirculation door.

As to there being moisture in the passenger compartment, I do have the heavy
floor mats in there that catch the snow and water and they do retain some
moisture, but I have these in other Chrysler vehicles and used similar
models in my previous car, which was a 1996 LH and had no problems.  I've
got a couple things to look at when the weather improves.  If that does not
work then it will go to the dealer to be scanned!

Thanks to all for the replies.

 Bob

>> > ...It wouldn't hurt to do a recalibration on the system.
>> > With the vehicle at room temperature (Garage) 10°-27° C. (50° to 80°
[quoted text clipped - 68 lines]
>      49  A/C CONTROL MODE DOOR INPUT SHORTED TO BATTERY
>      50  A/C CONTROL ELECTRIC BACKLITE (EBL) SWITCH FAILURE
Deke - 12 Feb 2008 14:42 GMT
> I have a 2001 2.7L Dodge Intrepid SE (base model w/69K miles) that has been
> very reliable and served me well, but I am experiencing a "problem" and
[quoted text clipped - 28 lines]
>
>         Bob

Check the condensate drain.  If the water cant get out after its been
collected, it will create the condition you describe.
holycow@hotshit.com - 13 Feb 2008 01:18 GMT
Also check that you have the Fresh air setting on. If you have it on
recirculate this will cause your windows to fog up.
Bob Shuman - 13 Feb 2008 02:07 GMT
As mentioned previously, I have the base (no frills) SE model.  The
recirculate setting on the control knob is only available at the two top
most positions (when using the dashboard vents), which I never use in the
winter (only use the bottom tow settings - windshield defrost and floor heat
in winter).  But, as Glenn pointed out, it may not be working properly and
in fact be stuck in the recirculate position ... so must be examined to
eliminate that possibility.  Thanks.

PS I used to have the auto climate control system on my previous vehicle, a
1996 Eagle Vision TSI.  That system always worked flawlessly...  It
certainly outperformed this system on the 2001 Intrepid SE and also the one
in my 1999 Town & Country Limited van too!

 Bob

> Also check that you have the Fresh air setting on. If you have it on
> recirculate this will cause your windows to fog up.
[quoted text clipped - 5 lines]
> ----= East and West-Coast Server Farms - Total Privacy via Encryption
> =----
damnnickname - 13 Feb 2008 10:33 GMT
When you replaced the battery....did you replace it outside the calibration
window of 50-80 degrees? or did you do it outside in the cold weather?
which would mean it was not calibrated correctly. Did this problem occur
after the battery was replaced or was it possibly caused by a faulty
battery?

Glenn Beasley
Chrysler Tech

--
Message posted using http://www.talkaboutautos.com/group/rec.autos.makers.chrysler/
More information at http://www.talkaboutautos.com/faq.html
Bob Shuman - 13 Feb 2008 13:13 GMT
I replaced the battery in November in Chicago.  It might have been colder
than 50 degrees ... I just do not remember back that far.  :)  The car did
definitely behave badly last winter too, and the original battery was 6
years old when replaced, but was still going strong!  I never suspected this
could have been the problem.  In any event, I'll need to wait for warmer
weather to do it again.  Thanks again.

 Bob

> When you replaced the battery....did you replace it outside the
> calibration
[quoted text clipped - 10 lines]
> http://www.talkaboutautos.com/group/rec.autos.makers.chrysler/
> More information at http://www.talkaboutautos.com/faq.html
aarcuda69062 - 13 Feb 2008 15:19 GMT
> I replaced the battery in November in Chicago.  It might have been colder
> than 50 degrees ... I just do not remember back that far.  :)  The car did
> definitely behave badly last winter too, and the original battery was 6
> years old when replaced, but was still going strong!  I never suspected this
> could have been the problem.  In any event, I'll need to wait for warmer
> weather to do it again.  Thanks again.

two things you can do rather cheaply;

1) Measure the vent temperature (center dash vent), temp dial on
hottest, blower on second from highest setting.  Should be around
150* or higher.

2) With the blower running turn the mode dial to MAX AC, if the
sound of the blower changes (gets louder) the recirc door is
working.
Bob Shuman - 13 Feb 2008 19:26 GMT
I do have the HVAC thermometer for this purpose and will measure the exhaust
when the engine is warm.  I do not think it is this ... but the
recirculation door has me wondering.  Will report results later.  Thanks
again to all for all the ideas.

  Bob

>> I replaced the battery in November in Chicago.  It might have been colder
>> than 50 degrees ... I just do not remember back that far.  :)  The car
[quoted text clipped - 14 lines]
> sound of the blower changes (gets louder) the recirc door is
> working.
philthy - 14 Feb 2008 01:39 GMT
you might look at the floor mates for the moisture source try drivng with the
windows cracked  and see if that helps remove the fog
the ac system works when the defrost is on to dehumidify the air in the car and
there is a good chance your ac is inop from a failed evap.coil does the ac
compressor cycle?? when turned on?

> I have a 2001 2.7L Dodge Intrepid SE (base model w/69K miles) that has been
> very reliable and served me well, but I am experiencing a "problem" and
[quoted text clipped - 28 lines]
>
>         Bob
Bob Shuman - 14 Feb 2008 14:37 GMT
Aarcuda,
Glenn,
Philthy,

I did the simple dash vent temperature measurement and wanted to post the
results.  The outside ambient air temperature this morning on the drive to
work was 20 degrees F and when I arrived at work and with the engine and
compartment fully warmed, the exhaust air temperature got up to 152 degrees
F using a HVAC probe type thermometer inserted about 5" into the dashboard
vane and the blower on medium speed setting.

I also attempted to actuate the A/C and listened for the air compressor to
cycle on, but it did not come on, but I suspect this is because the outside
temperature is below the low temp cutout limit.  (The A/C worked fine over
the Summer and Fall.)

Lastly, I tried to see if there was any noticeable difference in the
exhausted air speed or the sound when I had the blower on the highest
setting and moved the control knob between the standard dash setting and the
"recirculated dash" setting, but on both settings I could not tell any
difference.  This has me thinking that this may be the most fruitful theory
to explore further at this time.

Perhaps this is a calibration issue resulting from the battery replacement
at a temperature below 50 degrees F as Glenn has suggested?  Glenn, would
this re-calibration procedure (waiting till temperature is above 50 degrees
F, then removing the battery cable, waiting 10 minutes, reconnecting, and
then running the vehicle for 10 minutes at idle) impact the recirculation
door setting or is there some other thing you suggest that I can check?

In closing, I was also asked by Philthy to do one additional test and that
was to crack open the windows while they were fogging.  I made a 40 mile
drive last night and tried this, but at 70+ MPH, all this seemed to do was
cool down the car and cause the side windows to freeze up sooner.  By the
way, it was clear that even with the heat control at maximum setting, blower
on full at highest speed, and with the full defroster setting, the faster I
drove the worse the problem became.  This tells me that the wind speed
increases the cooling on the windshield and side windows, and that the
humidity is probably never getting exhausted from the cabin, so just
saturates and constantly re-condenses on the cold windows.  In worst case,
it actually then freezes solid making visibility impossible.  I finally
found that barely popping open my moon roof to allow the hot air to vent
made the cabin temp more tolerable and maybe even helped a little with
getting some of the trapped moisture out of the car.

Thanks again to everyone for the great troubleshooting tips, at this point I
am optimistic that this is the cause. Thanks also in advance for any
additional pointers on how to troubleshoot the recirculation door on this
base model 2.7L 2001 Intrepid SE.

    Bob

> you might look at the floor mates for the moisture source try drivng with
> the
[quoted text clipped - 46 lines]
>>
>>         Bob
maxpower - 14 Feb 2008 19:25 GMT
> Aarcuda,
> Glenn,
[quoted text clipped - 6 lines]
> F using a HVAC probe type thermometer inserted about 5" into the dashboard
> vane and the blower on medium speed setting.

I dont think it is a heat thing, something is not pulling out the moisture
or keeping it inside the vehicle

> I also attempted to actuate the A/C and listened for the air compressor to
> cycle on, but it did not come on, but I suspect this is because the outside
> temperature is below the low temp cutout limit.  (The A/C worked fine over
> the Summer and Fall.)

Instead of listening, pop the hood and see if the compressor kicks on. And
just because it comes on does not mean it has a good charge.

> Lastly, I tried to see if there was any noticeable difference in the
> exhausted air speed or the sound when I had the blower on the highest
> setting and moved the control knob between the standard dash setting and the
> "recirculated dash" setting, but on both settings I could not tell any
> difference.  This has me thinking that this may be the most fruitful theory
> to explore further at this time.

You should be able to tell. A noticeable differecne will occur when allowing
recirc on and off. Possibly a door or motor problem. Scann tool may be
needed

> Perhaps this is a calibration issue resulting from the battery replacement
> at a temperature below 50 degrees F as Glenn has suggested?  Glenn, would
> this re-calibration procedure (waiting till temperature is above 50 degrees
> F, then removing the battery cable, waiting 10 minutes, reconnecting, and
> then running the vehicle for 10 minutes at idle) impact the recirculation
> door setting or is there some other thing you suggest that I can check?

It is a calibration test of the doors. Suggest Scan tool connection

> In closing, I was also asked by Philthy to do one additional test and that
> was to crack open the windows while they were fogging.  I made a 40 mile
[quoted text clipped - 10 lines]
> made the cabin temp more tolerable and maybe even helped a little with
> getting some of the trapped moisture out of the car.

My 2 cents worth, you have a leak in the system and this is not allowing the
moisture to be removed from the car or the recirc door is inop. Your next
step would be scan tool/ A/C manifold gauge connected to verify properly
charged a/c system

> Thanks again to everyone for the great troubleshooting tips, at this point I
> am optimistic that this is the cause. Thanks also in advance for any
[quoted text clipped - 53 lines]
> >>
> >>         Bob
Bob Shuman - 15 Feb 2008 00:19 GMT
Glenn,

After getting back home from work tonight I popped the hood and re-ran the
same test.  The control was in the defrost position and the blower was on
full and I suspect that the outside temperature was in the mid-30's F.  The
A/C compressor came on, followed very shortly thereafter by the cooling fan.
After a short interval the compressor cycled off and then on again every few
seconds.  Even in the warm engine compartment, the return line to the
compressor got cold to the touch quickly so I believe the system was
operating as expected so did not put the A/C gauges on to measure the H and
L side pressures.  (BTW, having never measured at this temperature, I would
not have been sure how to interpret the numbers anyway since they would be
radically different from what I've seen at 80 degrees F or so.)

At this point, I still can't hear any change when I move between dashboard
regular and recirculating positions, so believe that the recirculation door
is not working properly.  At this point I will wait for better weather and
see if I can look at this assembly a bit closer ... if not, then it goes to
the dealer for repair.  Thanks to everyone for their contributions to this
thread.

  Bob

> Instead of listening, pop the hood and see if the compressor kicks on. And
> just because it comes on does not mean it has a good charge.
[quoted text clipped - 3 lines]
> recirc on and off. Possibly a door or motor problem. Scann tool may be
> needed
maxpower - 15 Feb 2008 01:26 GMT
> Glenn,
>
[quoted text clipped - 26 lines]
> > recirc on and off. Possibly a door or motor problem. Scann tool may be
> > needed

See if you can put the a/c control head into a self diagnostic mode.

The engine must be running with vehicle not moving.
The Fan Speed set to any speed except OFF.
The Temperature Knob in full cold.
The mode knob must be placed in defrost position
The A/C button can be ON or OFF.
Press and hold the EBL button until the Mechanical Instrument Cluster
Odometer display indicates an "AC00". The body control module  will chime
once and the MTC A/C button LED will begin blinking.
Release the EBL button and wait until the MTC A/C button LED stops blinking.
The fault codes related to the MTC head and the climate control unit will
appear on the odometer display in numerical form after the letters "AC". The
diagnostic trouble codes are stored in the BCM and can range between 23 and
51. The odometer display will return to normal operation if no trouble codes
are found. If a problem is found, then the odometer will display the letters
"A/C" followed by the trouble code number. The odometer display can only
show one diagnostic trouble code at a time. more than one diagnostic trouble
code could be in the memory. To scroll through any additional diagnostic
trouble codes, press the A/C button on the MTC head. The BCM will beep each
time the A/C button is pushed. Continue pushing the A/C button and recording
the trouble code numbers until the odometer returns to normal operation
(note the letters AC will disappear).
Bob Shuman - 15 Feb 2008 03:48 GMT
Glenn,

I did exactly as you described and just as you said, the chime sounded, the
AC button started flashing and the odometer area on the dash display went to
"AC00".   The system then went through some motions and I could hear the
exhaust switching through the different vents.  Within a minute or two the
"show" was all over, the "AC00" disappeared and the odometer mileage
reappeared.  (There were no trouble codes displayed.)

I was not sure if I happened to miss a trouble code, so then re-ran the
diagnostic a second time, this time watching the display, but again, no
codes were displayed and it went directly back to the vehicle mileage.

Afterward, I re-checked to see if the blower speed and airflow changed when
I toggled between dash only and the recirculate function, but again, there
was no noticeable difference to my ears.

Does this procedure I just performed supercede the one you described
previously?  Did this diagnostic perform the calibration that I should have
done after removing/replacing the battery in November or do I need to do
that when the weather warms?

I will see tomorrow morning if there is any change on my drive to work.
Thanks again for all you have done to assist me with this.  I really do
appreciate the effort.

 Bob

PS Please say a prayer for the Northern Illinois University families (my
middle son who will be getting the Intrepid is  currently in his 3rd year
there) that have been affected by the horrific tragedy that took place on
campus this afternoon.

> See if you can put the a/c control head into a self diagnostic mode.
>
[quoted text clipped - 27 lines]
> the trouble code numbers until the odometer returns to normal operation
> (note the letters AC will disappear).
damnnickname - 15 Feb 2008 10:14 GMT
What you did was a self test on the system. The only thing I can say now is
to have the system scanned to see what is going on since no fault codes
were found. I dont think a recalibration will do anything, you can try!! I
hope all is ok with your son

Glenn

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Bob Shuman - 15 Feb 2008 13:49 GMT
Thanks again.  My son was not anywhere near Cole Hall when this occurred,
but knows others who were nearby.

 Bob

> What you did was a self test on the system. The only thing I can say now
> is
[quoted text clipped - 8 lines]
> http://www.talkaboutautos.com/group/rec.autos.makers.chrysler/
> More information at http://www.talkaboutautos.com/faq.html
 
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