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Car Forum / Dodge / Dodge Trucks / April 2007

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Cummins in a Dodge Van?

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Exotic-Scales.com - 06 Dec 2004 11:48 GMT
Hello All,

   Just picked up a cherry of an '88 Dodge Ram Wagon
(http://www.befumo.com/new_van.htm), which I have every intention of hanging
on to for the long haul.  While I have no plans to do anything immediately,
I was thinking I might just keep my eyes open for a good deal on a wreck
with the Cummins 5.9 turbo diesel, from which I could harvest the engine and
associated electronics -- transmission, if necessary.

So, my question is: Will the cummins fit into the van without at lot of
hefty mods?  I have access to a shop with a lift, and an expert welder if I
have to do some modest fabrication, but I probably wouldn't get into it if
it's not largely a bolt-in process.

Thanks.

Joe
MAX340 - 06 Dec 2004 14:04 GMT
>So, my question is: Will the cummins fit into the van without at lot of
>hefty mods?

No. The engine is too tall for the space alotted. This is the problem DC faced
when Ford stuffed the PSD in the Econolines. Its also part of the reason Dodge
Vans are no longer sold, and the Dodge/Freightliner Sprinter is, since the
Sprinter has a Mercedes diesel in it.

>but I probably wouldn't get into it if
>it's not largely a bolt-in process.

Sadly, Its not. However, someone has probably done it somewhere, so search the
web and keep your eyes open. When ya find it, thats the guy to answer the
questions ya have.

Max

Life, Liberty, and the Pursuit of any jackass that threatens it. (embellished
USNavy slogan)
Steve Lusardi - 06 Dec 2004 17:01 GMT
My goodness! You really enjoy pain and punishment! Of course it could be
done. The first step would be to remove the van body from the 3/4 ton frame.
(Stay home if you want to do this with a 1/2 ton) Stiffen the entire frame
and suspension mounting points. Now stiffen the front suspension cross beam
and upper and lower A arms to take the much larger coil springs. Find space
for the huge radiator/ oil cooler/ A/C condenser and Intercooler in the
front surround (read Nightmare). Remove the original transmission
crossmember and manufacture a new one to mate with the new gearbox and
relocate on the existing frame stiffening the mounting point once the
location is determined etc. You would have to remanufacture virtually
everything and then you would be forced to cut away the entire floor of the
van and build a new one. You would be lucky to find space for the front
seats, let alone access for maintenance. Consider this a bad dream.
Steve

> Hello All,
>
[quoted text clipped - 13 lines]
>
> Joe
Trey - 06 Dec 2004 17:44 GMT
Do you happen to know of any other Diesel that might fit? Maybe a wrecked
Benz?

> My goodness! You really enjoy pain and punishment! Of course it could
> be done. The first step would be to remove the van body from the 3/4
[quoted text clipped - 30 lines]
>>
>> Joe
MAX340 - 06 Dec 2004 21:22 GMT
>Do you happen to know of any other Diesel that might fit? Maybe a wrecked
>Benz?

As far as engines that would fit, Perkins and Isuzu would be the places to
look, as well as Mercedes. Downside is, all of these will need adaptor plates
to mate to the trans.
Max

Life, Liberty, and the Pursuit of any jackass that threatens it. (embellished
USNavy slogan)
beekeep - 08 Dec 2004 04:18 GMT
>Do you happen to know of any other Diesel that might fit? Maybe a wrecked
>Benz?

Maybe this one will fit?
http://www.bath.ac.uk/~ccsshb/12cyl/

beekeep
Trey - 08 Dec 2004 05:15 GMT
>> Do you happen to know of any other Diesel that might fit? Maybe a
>> wrecked Benz?
[quoted text clipped - 3 lines]
>
> beekeep

I got one of them in my ski boat! its sure fun on the lake, but at 1,660
gallons per hour, it makes for an expensive weekend at "The River"

Just wondering... How much would a valve job cost? and what do they use for
a starter motor???
Greg Surratt - 08 Dec 2004 09:10 GMT
>> Maybe this one will fit?
>> http://www.bath.ac.uk/~ccsshb/12cyl/
>
>Just wondering... How much would a valve job cost? and what do they use for
>a starter motor???

A Cummins ISB???   ;-)
Exotic-Scales.com - 08 Dec 2004 22:47 GMT
Pretty funny.  I was looking at Fairbanks Morse locomotive engines just
today, and made a similar suggestion to my wife.

Joe

>>Do you happen to know of any other Diesel that might fit? Maybe a wrecked
>>Benz?
[quoted text clipped - 3 lines]
>
> beekeep
Roger Rabbid - 18 Apr 2007 18:28 GMT
>Do you happen to know of any other Diesel that might fit? Maybe a wrecked
>Benz?

You might be able to stuff a 4BT into the van. It's shorter but just
as tall as the 5.9. The BT is nearly identical to the 5.9 except it's
only a 4 cylinder and with a little searching around you could
probably pick one up cheaply out of an old curbside delivery truck.
Freightliner put tons of those engines on chassis coupled with Allison
transmissions that would easilly adapt to a dodge van. the BT is good
for about 190 hp but don't expect neck snapping performance out of it
unless you jack with the pump and turbo. They're solid reliable
(albiet industrious noisey little beasts) performers and deliver tons
of chips and snack foods and uniforms daily :) The nice thing about
the bt is it's relationship to the 5.9.. they sound the same when
running :) Hope this helps!
SnoMan - 18 Apr 2007 19:57 GMT
> You might be able to stuff a 4BT into the van. It's shorter but just
>as tall as the 5.9. The BT is nearly identical to the 5.9 except it's
[quoted text clipped - 8 lines]
>the bt is it's relationship to the 5.9.. they sound the same when
>running :) Hope this helps!

If you go back far enough Jeep used them (4BT) in some of their trucks
in late 60's and early 70's. One of those rebuilt would be a simple
and reliable old motor.  
-----------------
TheSnoMan.com
Exotic-Scales.com - 06 Dec 2004 23:03 GMT
Well, that was a relatively painless lesson learned.  Thanks to all.

Okay, here's a less ambitious question/quest:

How about port fuel injection from a later model 360?  Would I have to
change the heads?

Thanks again.

Joe

> Hello All,
>
[quoted text clipped - 13 lines]
>
> Joe
Bob Doe - 07 Dec 2004 01:52 GMT
Cummins has a smaller 4cyl (shorter & lighter)used in bread trucks that might
work in your van,use the tranny from the donor,would be better than adapter
plates.

MAX340 - 07 Dec 2004 04:23 GMT
>How about port fuel injection from a later model 360?  Would I have to
>change the heads?

Depends on the heads you have, the ports should match, but I'm thinking there
is a difference in mounting bolt pattern/angle. If no difference, it should
bolt right on. BUT.... you have to bring the entire FI unit, all the sensors,
etc.
Max

Life, Liberty, and the Pursuit of any jackass that threatens it. (embellished
USNavy slogan)
sackattack84 - 07 Dec 2004 20:21 GMT
I assume you are referring to the '92 and up magnum style multi port fuel
injection, in which case yes you will most likely have to switch to the
magnum style cylinder heads due to differences in the intake and exhaust
ports. It is possible that you could make the intake fit on the old heads,
but I would not recommend it especially considering that the intakes
offered by mopar performance for LA series small blocks are specific to
either magnum or pre-magnum engines. They would probably know best about
compatability between their offerings. However, I have been browsing e-bay
motors for magnum heads myself lately and I ran across a place called
clearwater cylinder heads in Florida that sells remanufactured magnum
heads fully assembled with valves and springs for $175.00 a piece plus
shipping and the magnum heads will more or less bolt right on to any LA
series small block (273,318, 340, 360). The magnum heads also provide a
much better flowing port and larger valves than previous LA heads which
will equate to more torque and horsepower. Anyway, hope this helps!
Exotic-Scales.com - 07 Dec 2004 22:36 GMT
Thanks!  That's what I wanted to know.

Joe

>I assume you are referring to the '92 and up magnum style multi port fuel
> injection, in which case yes you will most likely have to switch to the
[quoted text clipped - 11 lines]
> much better flowing port and larger valves than previous LA heads which
> will equate to more torque and horsepower. Anyway, hope this helps!
 
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