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Car Forum / Dodge / Dodge Trucks / March 2005

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94 GCaravan Rr Wiper Arm Stirpped

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Private Person - 24 Mar 2005 01:42 GMT
I have a 94 Dodge Grand Caravan with 217K miles on it.

It was doing pretty well until today, when in the rain, the rear wiper did
the "Point to the Ground" thing.

After playing around (and blowing the wiper motor fuse, especially when it
insists on trying to clean the trunk lid and not the window) it appears --
after pulling on and removing the wiper arm -- that one of the parts is
stripped:

There is a knurled rod coming out of the wiper motor/gasket/window, which
appears to be a press fit on to a cap which fits into a larger knurled
socket in the wiper arm itself.
It's the interior of this socket, the one that goes over the knurled motor
arm, which appears to be stripped (at least the interior is smooth -- I
don't know if it was always smooth, knurled, or glued). This larger cap
socket has some sort of flat retaining mechanism to keep it from coming off
the motor shaft (or course this doesn't work if the shaft socket itself is
stripped).

My questions are, for any one who has a manual or has done this repair:

1) The motor seems to be OK. Left on it's own, w/o the wiper arm attached,
it definitely does the correct back-n-forth motions.

2) Will buying an new wiper arm solve my problem?

3) From what I can see, there in no way to remove the wiper arm socket (that
has the retainer clip) itself. So I'll assume that a new wiper arm contains
this socket and it's my job to press-fit a new arm/socket assembly over the
motor shaft.

3) Based upon what has happened so far, the wiper arm to wiper motor shaft
must be a pretty tight fit. How do you safely press-fit it back on the motor
shaft w/o fear of doing harm to the lift gate glass?

Thanks in advance.
Kurt - 24 Mar 2005 11:18 GMT
You buy a new wiper motor.  The spline is part of the motor shaft.

Or if you are cheap!  You JB weld the wiper arm to the old motor shaft (in the
correct position of course) but once you have done that you will never be able
to replace that wiper arm, just the blade.

>I have a 94 Dodge Grand Caravan with 217K miles on it.
>
[quoted text clipped - 33 lines]
>
>Thanks in advance.
Private Person - 24 Mar 2005 20:05 GMT
Based on your post, and the "nothing to lose principle", I've ended up
drilling a hole thru the wiper arm and into the motor shaft to secure it
with a stainless steel screw and a small amount of epoxy. It appears to be
holding, though I have a new van on order and only need it to last another
month or so.

Thanks for your reply.
Kurt - 25 Mar 2005 08:51 GMT
I was going to ask you how much longer were you going to keep it on the road,
but.....

I have never seen the splines stripped from a wiper motor before, they must
really be making them with "low cost material" back in 94.

Back in my days of working at GM dealers I would see the copper rivets wear
out on the windshield wiper transmissions, the part was around eight dollars a
side, the labor was about a hour at a whopping $35.00 a hour.

I glad you found a temporary fix.

>Based on your post, and the "nothing to lose principle", I've ended up
>drilling a hole thru the wiper arm and into the motor shaft to secure it
[quoted text clipped - 3 lines]
>
>Thanks for your reply.

1997                  SFA 60920
1998,1999,2000,2001,2002,2003   AMA 602785
Due to E-Mail spamming bots my reply address is
incorrect. Add a "-" between mr and wizard
This is what we have to do to prevent "Spamming?"
Sucks doesn't it?
Private Person - 28 Mar 2005 03:50 GMT
Unfortunately, this is not the first Dodge caravan I have seen on the road
with the dreaded "pointed-at-the-ground" rear wiper.

However, a couple of years ago there was a recall for this year/model having
to do with rear wiper motor problems that would blow the fuse (which also
happens to control the air-bags as well). I had it fixed then under a recall
warranty and now wonder if the repair proceedure contributed to the current
problem.  I do know that I blew the 20-amp fuse twice while trying to fix
the problem, so it doesn't take a lot of rear wiper resistance to heat
things up.

In any case, my kludge fix is working, so I'm happy.
 
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