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Car Forum / Dodge / Dodge Trucks / April 2005

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2004 Ram - Cummins - Funky smell

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craig@metronet.com - 31 Mar 2005 17:30 GMT
Hi all,

This is my first diesel, so pardon me if this is considered "normal"
behavior for my truck.  First ... it's a 2004 Ram with the 305/555
Cummins engine.  4wd, automatic.

I just purchased two Seadoos with a double trailer.  Total weight is
approximately 2500 lbs.  I pulled them from Lake Ozark, MO to Dallas,
TX last weekend with absolutely no trouble.  In fact, I pulled them in
overdrive all of the way and the tranny never hunted one time.

I dropped them off to be serviced and picked them back up last night.
I was backing them into my storage facility, which is a complete bitch
to do.

Firstly, I am backing them uphill around a corner.  I had to start
straightening out, at which point I have to ride up on a curb with my
driver front tire.  RPM's were up pretty good to accomplish this.

I finally got everything where it should be and I smelled a burning
smell.  Smelled like hot oil.

I glanced at my temp gauge and it was up a little higher and usual ...
just over the halfway mark, > 200.

I unhooked the trailer and went for a spin down the road to cool things
back down.

My question is, what was burning?  The tranny?  

Craig C.
DET - 31 Mar 2005 23:43 GMT
Most likely.
......
> I finally got everything where it should be and I smelled a burning
> smell.  Smelled like hot oil.
>
> My question is, what was burning?  The tranny?
>
> Craig C.
Roy - 01 Apr 2005 01:57 GMT
> Hi all,
>
[quoted text clipped - 25 lines]
>
> My question is, what was burning?  The tranny?

It might have been. Backing up can send the trans temp right off the scale.
Try useing low range if possible next time.

Roy
> Craig C.
Jay - 01 Apr 2005 10:11 GMT
Maybe it was something as simple as he was back up a hill, and some oil went
out the blow-by tube getting on the exhaust?

>> Hi all,
>>
[quoted text clipped - 31 lines]
> Roy
>> Craig C.
Big Al - 01 Apr 2005 16:07 GMT
> Maybe it was something as simple as he was back up a hill, and some oil
> went out the blow-by tube getting on the exhaust?

The older Dodge automatics did have a problem overheating in reverse. Don't
know about the newer ones.

Al 2004 CTD, six speed, 4X4.
craig@metronet.com - 01 Apr 2005 16:48 GMT
> Maybe it was something as simple as he was back up a hill, and some oil went
> out the blow-by tube getting on the exhaust?

I thought that perhaps that was it, but unless I am mistaken, the new
common rail engine has a redesigned blow-by system, where the oil gets
recycled back into the oil pan.  That being the case, is there still a
way for it leak out?

I had a hard time making up my mind on whether to get a manual or auto.
Since I pull boat/pwc, given this stinky situation, me thinks I should
have opted for the six speed.  However, it sure is nice having that
auto in Dallas Central Expressway (75) traffic ...

Craig C.
Tom Lawrence - 01 Apr 2005 17:26 GMT
> I thought that perhaps that was it, but unless I am mistaken, the new
> common rail engine has a redesigned blow-by system, where the oil gets
> recycled back into the oil pan.  That being the case, is there still a
> way for it leak out?

There is.  There's a black plastic tube, about 3/4" OD or so, sticking down
from the engine.  This is the vent tube for anything that the
"new-and-improved" blowby system misses.  Mine emits a fine mist from time
to time.  Not enough to drip on the the ground, but enough to ensure nothing
in it's vicinity will ever suffer from surface rust  :)
TBone - 01 Apr 2005 18:39 GMT
> > I thought that perhaps that was it, but unless I am mistaken, the new
> > common rail engine has a redesigned blow-by system, where the oil gets
[quoted text clipped - 6 lines]
> to time.  Not enough to drip on the the ground, but enough to ensure nothing
> in it's vicinity will ever suffer from surface rust  :)

But that is considered  a feature, not a problem :-)

Signature

If at first you don't succeed,  you're not cut out for skydiving

Big Al - 01 Apr 2005 20:38 GMT
>> Maybe it was something as simple as he was back up a hill, and some
> oil went
[quoted text clipped - 11 lines]
>
> Craig C.

Craig,

I have an 04 six speed. Driving around empty it's a pain in the butt. An
automatic would have been a much better choice if that was all I did. I tow
a race car all over the place and just didn't trust the automatic. An
automatic would have been a hell of a lot easier to find too. Had to go 1500
miles to buy mine.

Al
DET - 01 Apr 2005 23:02 GMT
Blow by oil on the exhaust? I do not think so. Wrong side of the engine.
Face it, the smell resulted from a hot autotrans. I installed a BD "2 Low
kit" on mine. This allows me to engage the low range on the transfer case
without engaging the 4 wheel drive (front axle.)   This allows for sharp
"all the way over" turns wihtout front axle u-joint hop or binding. Using
this feature I can reverse under heavy load without getting the trans too
hot.

> Maybe it was something as simple as he was back up a hill, and some oil
> went out the blow-by tube getting on the exhaust?
[quoted text clipped - 34 lines]
>> Roy
>>> Craig C.
Tom Lawrence - 02 Apr 2005 01:02 GMT
> Face it, the smell resulted from a hot autotrans. I installed a BD "2 Low
> kit" on mine.

Right - but this isn't possible on an '04 (or an '03, for that matter)...
no more CAD.
Nosey - 02 Apr 2005 02:36 GMT
>> Face it, the smell resulted from a hot autotrans. I installed a BD
>> "2 Low kit" on mine.
>
> Right - but this isn't possible on an '04 (or an '03, for that
> matter)... no more CAD.

For those of us with older trucks this can be done easily with inexpensive
parts. For the how-to see:
http://www.vtlink.net/users/joespond/media/miker2x4lo.htm
DET - 02 Apr 2005 05:02 GMT
Please bring me up to date here, Tom. What is a "CAD"?

>> Face it, the smell resulted from a hot autotrans. I installed a BD "2 Low
>> kit" on mine.
>
> Right - but this isn't possible on an '04 (or an '03, for that matter)...
> no more CAD.
Tom Lawrence - 02 Apr 2005 07:49 GMT
> Please bring me up to date here, Tom. What is a "CAD"?

Central Axle Disconnect.  The passenger-side axle is actually in two pieces,
and inner and outer section.  The CAD is a device that slides a locking
collar to couple the two shafts together, or disconnect them.  When
disconnected, the passenger front wheel/hub just spins the outer shaft.  The
driver's side wheel/hub spins the left axle shaft, which in turn spins the
side and spider gears of the front differential, but the front driveshaft
isn't spinning.  The operation of the CAD, in stock configuration, is
controlled via engine vacuum, switched through a vacuum switch in the
transfer case.  When shifted into 4WD (either high or low), vacuum is
applied to the CAD motor, which makes the collar move, and the front axle
engages.

The 2WD low conversions separate the transfer case and front axle
operations, so that you can engage the transfer case into low range, but
leave the front axle disconnected, leaving your vehicle in 2WD.  In this
operation, the front driveshaft is turning along with the rear driveshaft,
but since the passenger-side axle isn't connected, you can make sharp turns
without binding up the driveline.  This isn't an option on the 3rd gen
trucks, becuase their front axles are solid one-piece units, and therefore
always engaged.
DET - 02 Apr 2005 23:53 GMT
Tom, thanks for the very detailed and clear explanation on "CAD".

>> Please bring me up to date here, Tom. What is a "CAD"?
>
[quoted text clipped - 18 lines]
> gen trucks, becuase their front axles are solid one-piece units, and
> therefore always engaged.
craig@metronet.com - 04 Apr 2005 16:11 GMT
> without binding up the driveline.  This isn't an option on the 3rd gen
> trucks, becuase their front axles are solid one-piece units, and therefore
> always engaged.

Other than finding a different storage facility, where I don't have to
reverse uphill while jumping a curb, what would be my option?  I was
really hoping for a solution like the one you responded to ...

I guess I could always keep going like I am and let the extended
warranty take care of the damage this will cause over time.   :)

Craig C.
Tom Lawrence - 05 Apr 2005 01:16 GMT
> Other than finding a different storage facility, where I don't have to
> reverse uphill while jumping a curb, what would be my option?  I was
> really hoping for a solution like the one you responded to ...

Well, you could remove your front driveshaft...  :)

In all probability, you aren't hurting your transmission.  Since you seem to
tow frequently, I'd put in a transmission temperature gauge, and make sure I
didn't run it up much over 180?F while hauling, and not over 200-210?F when
backing up.  They're easy enough to put in, and run about $45 (not including
the mount - of which there are plenty of options).  At least this will
eliminate the guessing.
craig@metronet.com - 05 Apr 2005 15:43 GMT
> In all probability, you aren't hurting your transmission.  Since you seem to
> tow frequently, I'd put in a transmission temperature gauge, and make sure I
> didn't run it up much over 180°F while hauling, and not over
200-210°F when
> backing up.  They're easy enough to put in, and run about $45 (not including
> the mount - of which there are plenty of options).  At least this will
> eliminate the guessing.

I'll take a gander at the available gauges.  As a side note, I looked
up, yesterday, what all would be involved in changing the fuel filter
since it is time for me to do it.  Many different posts about it ...
all of which seemed awfully over-complicated.

Perhaps I did something wrong, but it took me about 3 minutes.  Drained
a bit of fuel out, (about 3 tablespoons), unscrewed the top, pulled out
the old filter, removed the old gasket, put on the new filter and
gasket, screwed it back together, bumped the stater and started the
truck.  All done.

Did I miss something?   :)

Changed the air filter too.  Seems to be more responsive this morning.

Craig C.
Tom Lawrence - 06 Apr 2005 03:46 GMT
> I'll take a gander at the available gauges.  As a side note, I looked
> up, yesterday, what all would be involved in changing the fuel filter
> since it is time for me to do it.  Many different posts about it ...
> all of which seemed awfully over-complicated.

One of the easiest things to do....  I don't know why some people complicate
it, either...

> Did I miss something?   :)

As long as you remembered to lube the new O-ring with a little diesel fuel,
nope - you didn't miss a thing.  Can you believe some people charge over
$100 to do that?
craig@metronet.com - 06 Apr 2005 17:04 GMT
> As long as you remembered to lube the new O-ring with a
> little diesel fuel, nope - you didn't miss a thing.  Can
> you believe some people charge over $100 to do that?

Actually, I used motor oil instead of diesel.

For your viewing pleasure:

http://homepage.mac.com/mcraigchr/PhotoAlbum34.html

(it's pics of my truck ... get your mind out of the gutter).

;)
Craig C.
William Boyd - 07 Apr 2005 02:57 GMT
>>As long as you remembered to lube the new O-ring with a
>>little diesel fuel, nope - you didn't miss a thing.  Can
[quoted text clipped - 10 lines]
> ;)
> Craig C.

Looks like you did not get the tow mirrors either, cost me around
$350. to add them. I like my lighter color but should have got the
4WD. Nice looking.

Signature

BILL P.
Just Dog
  &
 ME

Ken Bosch - 07 Apr 2005 19:29 GMT
>> For your viewing pleasure:
>>
>> http://homepage.mac.com/mcraigchr/PhotoAlbum34.html
>>
>> (it's pics of my truck ... get your mind out of the gutter).

>> Craig C.
>
>Looks like you did not get the tow mirrors either, cost me around
>$350. to add them. I like my lighter color but should have got the
>4WD. Nice looking.

Bill,

My truck didn't have the tow mirrors either. I negotiated to include
the mirrors or no sale. The sales guy wrote it up and I bought the
truck. I found out later that he had to eat the cost of the mirrors
($350) + installation ($425). :-o
They also gave me the original standard mirrors. :-D
Anybody out there need a new set of standard mirrors for an '04 Dodge
Ram?

             Southern California's Four Seasons:
          Earthquake, Mudslide, Brushfire, and Riot
craig@metronet.com - 07 Apr 2005 19:58 GMT
> >Looks like you did not get the tow mirrors either, cost me around
> >$350. to add them. I like my lighter color but should have got the
[quoted text clipped - 4 lines]
> My truck didn't have the tow mirrors either. I negotiated to include
> the mirrors or no sale. The sales guy wrote it up and I bought the

I didn't want trailer tow mirrors.  I don't care for the look of them
too much.  I do tow boats/pwc trailers often.  I have no problem with
the standard mirror.

It's amazing what the dealers/sales people will do for a sale.  My
sales person assured me that I had 1 full year of Sirius Satellite
Radio included.  He also assured me that I could call the people that
produce the navigation DVD (Alpine) and get an updated version for
free.

Sirius ... on the 90th day it shut off.  Sirius had no record of my
ESN, so I had to pay for new service.  I called the salesperson ... he
doesn't remember saying I would get a year for free (whatever!).  So, I
talked to his manager.  He was going to check into and call me right
back.  That was 2 months ago.

Navigation ... I called Alpine and they audibly laughed at me.  They
want $150.00 for the updated DVD.

I'd love to order a truck directly from Dodge ... no lying, SOB
salesman involved.

I did get the last laugh, however.  My sales person worked in fleet.
He gets the majority (so he says) of his commission from the sale off
of the survey form I am supposed to fill out.  I "forgot" to fill it
out, and have since "lost" it.

Hehehhehhe ... I crack me up.

Craig C.
Roy - 01 Apr 2005 23:31 GMT
> Maybe it was something as simple as he was back up a hill, and some oil
> went out the blow-by tube getting on the exhaust?

That would be nice if it was possible. Given the position of the blow by
tube and the exhaust it is darn near impossible.

Roy

>>> Hi all,
>>>
[quoted text clipped - 31 lines]
>> Roy
>>> Craig C.
 
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