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Car Forum / Dodge / Dodge Trucks / June 2005

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Dodge Ram 1500 Hemi with open rear (non-posi or limited slip diff) can it be upgraded to a posi?

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MS Networking Dude - 21 May 2005 23:42 GMT
I bought this loaded beauty recently, but it doesn't have a posi (the
factory now calls it an Anti-Slip Differential). I want to put a posi in it
but I've heard mixed info on this. One person told me I can't just swap out
the gears because the housing is different and the axles are slighty
beefier, so it would require a complete housing swap. Someone else told me I
can just swap out the guts or just go aftermarket.

Does anyone know the actual answer? Can I just swap out the diff or do I
need to swap out the complete housing?

It's an AWD version with 3.92 gears and 20" wheels if that makes a
difference. If you need any otehr info, let me know.

It sux that if ordered new the option is only $285.00. Oh well...

Thanks,

Ace

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alt.autos.dodge.truck
alt.autos.dodge.trucks
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TBone - 22 May 2005 00:29 GMT
I am unaware of Dodge ever putting an AWD transfer case in a Ram 1500.  Do
you mean a 4WD?  Either way, it really shouldn't make any difference.  Since
your truck should be using the POS DC 9 1/4 rear, the limited slip unit is
the same size as the open unit and will fit in the existing case and that is
the good news.  The bad news is that it is not all that easy to change it.

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> I bought this loaded beauty recently, but it doesn't have a posi (the
> factory now calls it an Anti-Slip Differential). I want to put a posi in it
[quoted text clipped - 21 lines]
> alt.autos.dodge.trucks
> ________________________
MS Networking Dude - 22 May 2005 15:17 GMT
> I am unaware of Dodge ever putting an AWD transfer case in a Ram
> 1500.  Do you mean a 4WD?  Either way, it really shouldn't make any
> difference.  Since your truck should be using the POS DC 9 1/4 rear,
> the limited slip unit is the same size as the open unit and will fit
> in the existing case and that is the good news.  The bad news is that
> it is not all that easy to change it.

I thought the same thing TBone. I was surprised when I was looking at the
truck prior to buying it that the dash had a button with 3 settings: AWD,
4HI and 4LO. I didn't think they offered that in the trucks. I know they
offer it in the new Durangos.

How hard is it to change the guts? Are you positive the unit will mount in
the existing housing? Does the limited slip unit have any special mounting
brackets internally for the clutches or is the mounting points the exact
same as the current open unit? Are the axles the same too?

I'm actually looking for the whole rear housing from a junk yard ('02 -
'05), disc to disc based on what one guy at the dealer told me.  Now if
that's wrong, I'll just order the limited slip unit from Dodge parts and
have it swapped out, if it's that easy as you say.

Ace
TBone - 22 May 2005 20:22 GMT
> > I am unaware of Dodge ever putting an AWD transfer case in a Ram
> > 1500.  Do you mean a 4WD?  Either way, it really shouldn't make any
[quoted text clipped - 19 lines]
>
> Ace

I think that the guy at the Dodge dealer was lying because he didn't want to
or was unable to swap the two units.  Actually, what I said was that is NOT
all that easy.  Now don't get me wrong, it is not impossible but you need to
be careful.  Removing the old one is the easy part.  It is really just a
matter of pulling the axles out (which is no big deal and then 4 bolts
later, you have the carrier in your hands but that is where the easy part
ends.  Putting the new one in can be a real PITA.  As suggested by others, I
would replace the carrier bearings with high quality AFTER MARKET  ones
because the ones DC uses SUCK!!!!  The new carrier will not come with them
so they will need to be ordered anyway so you might as well use good ones.
They will also need to be pressed on and you will have to be careful when
doing that.  It will also not come with a ring gear or exciter ring and
these will have to be removed from the old one (as I'm sure that you
expected) and sometimes they come off easy but other times...  You will also
need to order new ring gear bolts.  The hard part come when you put the new
assembly back in.  If the ring is not aligned properly with the pinion, it
is going to howl and will soon fail.  You also have to set the carrier
preload and backlash correctly and this is also part of the ring / pinion
alignment.  If you have not done this before it can be tricky and time
consuming and will require a threaded adjuster tool, a dial indicator with
mount, and gear pattern compound.  You really can't even put the carrier
back into the housing with out the threaded adjuster tool.  If you really
want to do this, I would suggest calling one of the rear end companies and
talk to them about what you will need and what is involved.  I would also
suggest using an aftermarket carrier such as an Auburn unit since it is
simply a better design.
http://www.peytonperformance.com/item--Auburn-542070--542070.html

Remember that if you do this work yourself, it may void the warranty on the
rear axle.

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MS Networking Dude - 23 May 2005 01:59 GMT
> I think that the guy at the Dodge dealer was lying because he didn't
> want to or was unable to swap the two units.  Actually, what I said
[quoted text clipped - 28 lines]
> Remember that if you do this work yourself, it may void the warranty
> on the rear axle.

Thanks TBone for the very informative post. I think I'll get the Auburn diff
and have the dealer install it. This way it won't void the warranty and
they'll be responsible for it. I know it will be a couple extra bucks, but
with what's involved, I think I'll let them do it. Besides, it's been many
years since I had a diff apart and and this point, I would rather not do it.
I put my Detroit Locker in and had another guy helping who did one before
and I remember that wasn't easy. They were the days when I had time to do
that kind of stuff. I don't have all the tools needed anymore anyway.

That Auburn diff looks like a nice piece.

Just to make sure, if I go with the Auburn, I'll also need to get a ring a
pinion set along aftermarket bearings. What brand do you recommend for
these?

Thanks!

Ace
Tom Lawrence - 23 May 2005 02:14 GMT
> That Auburn diff looks like a nice piece.

Yep - I installed one for a friend with a '00 Durango.  Decent unit, and
pretty simple to install.

> Just to make sure, if I go with the Auburn, I'll also need to get a ring a
> pinion set along aftermarket bearings. What brand do you recommend for
> these?

No - you leave your pinion alone, and re-use the ring gear.  When you buy
the LSD, also order a "master install kit".  This is a complete set of
bearings (both carrier bearings, and pinion bearings, which you won't use),
shims (again, which won't be used), new ring gear bolts (which should be
used), and marking compound.  It will run around $100.  Give this to your
installer, along with the LSD unit, and he should have everything he needs
to complete the job.

Whoever you have do the job, make sure they understand what they're doing.
Another friend had a "professional" driveline shop install a new set of
gears for him, and they obviously over-torqued all the ring gear bolts
(probably just ran them down with an impact wrench), because more than half
of them wound up shearing off inside the housing.  That made for quite a
mess to clean up.
MS Networking Dude - 23 May 2005 04:34 GMT
> No - you leave your pinion alone, and re-use the ring gear.  When you
> buy the LSD, also order a "master install kit".  This is a complete
[quoted text clipped - 10 lines]
> because more than half of them wound up shearing off inside the
> housing.  That made for quite a mess to clean up.

Thanks Tom, appreciate the detailed info. Between your detailed post,
Tbone's detailed post, and the other responses, they are all helping me
understand this differential mess that even the dealers don't know 100%.
Glad I posted. Gotta love the newsgroups!

Anyway, I checked out that website posted earlier. I didn't see where to
order the master install kit. I emailed them for instructions and price for
the kit. I assume it doesn't matter for the ratio since that's based on my
own ring and pinion gears.

Also, you're saying I won't need the carrier and pinion bearings? I thought
everyone was saying I should replace them with aftermarket bearings,  unless
that meant just the axle bearings? I'll be getting the dealer where I bought
it to do the work. I think that will be better to keep it in the truck's
records.

Is there an LSD for the front or should I just leave that alone?

The truck has the electronic AWD option and figure that doesn't mean
anything anyway other than the transfer case keeping all 4 (well, almost 4)
going all the time. What bugs me is what's the difference between AWD and
4HI (which are the selectable options on the dash)?

Ace
TBone - 23 May 2005 04:58 GMT
> Anyway, I checked out that website posted earlier. I didn't see where to
> order the master install kit. I emailed them for instructions and price for
> the kit. I assume it doesn't matter for the ratio since that's based on my
> own ring and pinion gears.

This is correct.

> Also, you're saying I won't need the carrier and pinion bearings? I thought
> everyone was saying I should replace them with aftermarket bearings,  unless
> that meant just the axle bearings? I'll be getting the dealer where I bought
> it to do the work. I think that will be better to keep it in the truck's
> records.

Actually what he is saying is that you will not need the pinion bearings if
the pinion is not touched but you will need the carrier bearings.  The
master install kit will have all of the bearings needed as well as some
parts that you will not need.  If the installer knows what he is doing, you
may want to ask him what it will cost to replace the pinion bearings with
the high quality ones included in the install kit since DC used sh.t
bearings there as well.

> Is there an LSD for the front or should I just leave that alone?

You can ge them but unless you are doing some serious off-roading, I would
leave the front diff alone.

> The truck has the electronic AWD option and figure that doesn't mean
> anything anyway other than the transfer case keeping all 4 (well, almost 4)
> going all the time. What bugs me is what's the difference between AWD and
> 4HI (which are the selectable options on the dash)?

A transfer case that has AWD capability has a diff inside of the transfer
case to allow the front and rear axles to turn at different speeds (which
they do when you are turning).  In AWD this diff is operational but when you
put it into 4HI, the transfer case diff is locked, locking the axles
together like a part time unit does for maximum traction.  IOW, don't use
4HI on dry roads.

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Tom Lawrence - 23 May 2005 05:26 GMT
> Also, you're saying I won't need the carrier and pinion bearings?

No - you'll use the carrier bearings.  You won't use the pinion bearings.
But it's still easier (and cheaper) to buy the whole install kit, even
though you won't use some pieces, than to try and piece together what you
need individually.

> Is there an LSD for the front or should I just leave that alone?

Unless you're going full-time off-road rock crawling, leave it alone.

> going all the time. What bugs me is what's the difference between AWD and
> 4HI (which are the selectable options on the dash)?

4HI locks the front and rear driveshafts together, which means something has
to slip when making a turn (that being the tire's traction to the ground).
AWD allows the front and rear driveshafts to turn at different speeds, using
something very similar to the differential in question here (just as your
rear differential allows your rear axles to turn at different rates).
MS Networking Dude - 23 May 2005 15:33 GMT
>> ...What bugs me is what's the difference between
>> AWD and 4HI (which are the selectable options on the dash)?
[quoted text clipped - 5 lines]
> differential in question here (just as your rear differential allows
> your rear axles to turn at different rates).

Thanks Tom and TBone for the explanation. I didn't realize the transfer case
acts like an open rear in AWD, but locks with 4HI.

Cool!

Ace
TBone - 23 May 2005 05:14 GMT
> > I think that the guy at the Dodge dealer was lying because he didn't
> > want to or was unable to swap the two units.  Actually, what I said
[quoted text clipped - 37 lines]
> and I remember that wasn't easy. They were the days when I had time to do
> that kind of stuff. I don't have all the tools needed anymore anyway.

I know what you mean.

> That Auburn diff looks like a nice piece.

I think so as well and have heard good things about it.

> Just to make sure, if I go with the Auburn, I'll also need to get a ring a
> pinion set along aftermarket bearings. What brand do you recommend for
> these?

You can and should use the ring gear and exciter ring from the factory unit,
no need to buy a new set.  What you should do is order a new set of ring
gear bolts.  They may come in the master install kit that Tom mentioned but
if not, make sure that you get them separately.  Tom also mentioned a
rebuild where half of the ring gear bolts snapped and reusing the old ones
can cause that type of failure.  As for the bearings, Timken makes a good
bearing.  If you order a master install kit, see if they have options as to
what bearings they use and go with the best (whatever they recomend).  If
they are selling an Auburn rear, they will probably be selling a quality
install kit with good bearings as well.

> Thanks!

You're welcome and good luck.

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MS Networking Dude - 23 May 2005 06:02 GMT
> They were the days when I had time to do that kind of
>> stuff. I don't have all the tools needed anymore anyway.
>
> I know what you mean.

They were the days when I had serious fun! :-)

>> Just to make sure, if I go with the Auburn, I'll also need to get a
>> ring a pinion set along aftermarket bearings. What brand do you
[quoted text clipped - 11 lines]
> they are selling an Auburn rear, they will probably be selling a
> quality install kit with good bearings as well.

Thanks again TBone. I forgot to hit send for the email to
peytonperformance.com with my questions. Glad I didn't send it yet because I
added what you mentioned here about the ring bolts and bearings. Good to
know.

>> Thanks!
>
> You're welcome and good luck.

Thanks. This rear should bite nicely once I get this unit installed. Waiting
on a check to put this order in. I have to find out what they'll charge me
at the dealer. I have a good report with them and will more than likely get
a discount. I used to sell cars 15 years ago, and their manager knows me and
my old manager, and the truck is the 4th vehicle I've bought/leased from
them in the past 6 years. So I hope it won't be too bad. I have no idea what
kind of time they give service for this sort of swap. I guess I'll find out.

I appreciate your time and effort TBone, along with everyone else in this
thread. Maybe one day I can return the favor. I'm usually helping out folks
in the Microsoft public newsgroups (DNS and Active Directory) with computer
related stuff. If I can help anyone out here, please ask and I'll try my
best.

Thanks again,
Ace
Nathan W. Collier - 22 May 2005 01:11 GMT
> It sux that if ordered new the option is only $285.00. Oh well...

keep in mind that the anti-slip factory option is _not_ positive ("posi")
traction.  positive traction refers to a locker and limited slip is _not_
the same as a locker.  the new power wagon has real lockers, anything less
is _only_ limited slip and while its a bit better than an open differential,
its still only limited slip.

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http://7SlotGrille.com
http://UtilityOffRoad.com

Jacob Suter - 22 May 2005 12:16 GMT
>>It sux that if ordered new the option is only $285.00. Oh well...
>
[quoted text clipped - 3 lines]
> is _only_ limited slip and while its a bit better than an open differential,
> its still only limited slip.

In my limited experience:

"Limited Slip" requires one wheel to actually break loose with a
significant amount of torque before the 'posi' action kicks in...  With
age, this torque level increases.  What this means to you is that you're
already spinning (and digging) one wheel before the other decides to do
anything, and when it does the action is pretty 'violent', promoting
wheelspin on both sides...

In other words - its great for 'getting loose', big roostertails and
otherwise acting like a jackass, but not the best thing for getting
across rough stuff...

A "posi" on the other hand has handling issues on wet pavement and other
limited traction street situations.  This is the 00's, theres absolutely
no reason to get stuck having to go this route...

The other option is a "Locker".  Personally I find these the best -
normally its an open differential on the street, but with the flip of a
switch you can lock the rear axle, eliminating the chance of one wheel
spinning before the other and (in my experience, I have absolutely no
scientific evidence to back this up) more than doubles your effective
power transfer to the ground before wheelspin...

Warning: Do not use in high-traction situations, you'll 'wind up' your
axle just like you'll break a 4x4 by using it on pavement...  You'll
probably also want to disable it during sharp manuvers offroad, as it
can 'drag' you around a bit... Remember, you can re-enable it at the
touch of a button.

If you want to get through practically anything (limited by your ride
height/power/driveline strength), you can set up front and rear lockers
- basically all the wheels are forced to spin at the same speed...
Currently your '4x4' can get 100% hung up with one front and one rear
tire in the air - you'll be completely unable to move the truck...  With
lockers, you'd still have 2 tires on the ground with 100% smooth torque
delivery to them, with a much higher chance of actually moving your
truck than a single limited slip...

Just don't try to turn under those conditions - you *will* break
something...

I hope that made some sense - its far past my bedtime.  ;)

JS
MS Networking Dude - 22 May 2005 15:10 GMT
> In my limited experience:
>
[quoted text clipped - 41 lines]
>
> JS

Thanks for the info Jacob, and Nathan too.

I just want to stick with the limited factory 'anti-slip' diff they put in
as a factory option. I'm aware of the 'lockers' having had a 12-bolt Detroit
Locker in a 70' 429CJ Cobra Jet when I had that car 20 years ago. (Wish I
never got rid of it). Going around curves and turns with the thing engaged
was a pain, sometimes it hopped depending on how I was driving it.

I didn't want to go that route with the truck. That would be overkill for
what I need it for. I just don't like the fact that only 2 wheels have power
to them with an open rear. That's why I wanted a streetable limited slip or
the anti-slip (whatever they want to call it) rear. But you're saying even
with a limited slip I may still get stuck with it?

I've found having a limited slip got me out of certain conditions,
especially snow. I bought my wife a 2003 Jeep Grand Cherokee with
QuadraDrive, their vari-lock version, which is essentially the same thing
for all 4 wheels. I've messed around with that thing in the snow and off
road a bit and haven't got stuck once under some of the conditions I was in,
like mud and snow. Friends have told me they can see all 4 wheels spinning
together in the snow when I punched it.

So you're saying I'll still get stuck?

Ace
Kurt - 04 Jun 2005 11:17 GMT
I have the "factory anti-slip" in my 05 Ram 1500 Hemi & it
sucks in snow while in 4X4 or 4X2

But!  driving in snow sucks with just about any vehicle.

Seriously, I am not impressed with the anti-spin on the
Dodge, but I do love the locker my Son has in his 04 Blazer!

>> It sux that if ordered new the option is only $285.00. Oh well...
>
[quoted text clipped - 3 lines]
>is _only_ limited slip and while its a bit better than an open differential,
>its still only limited slip.

Due to E-Mail spamming bots my reply address is incorrect.
Todd Riegel - 04 Jun 2005 13:28 GMT
I had the same problem with my '03.  It's the tires (if you have the 20"
wheels.)  The tread pattern and width on the tires that come stock really
suck in the snow.  I put BF Goodrich all terrain KO's on and they are 200%
better in the snow here in Wisconsin.

I have the "factory anti-slip" in my 05 Ram 1500 Hemi & it
sucks in snow while in 4X4 or 4X2

But!  driving in snow sucks with just about any vehicle.

Seriously, I am not impressed with the anti-spin on the
Dodge, but I do love the locker my Son has in his 04 Blazer!

On Sat, 21 May 2005 18:12:15 -0600, "Nathan W. Collier"
<MontanaJeeper@aol.com> wrote:

>> It sux that if ordered new the option is only $285.00. Oh well...
>
[quoted text clipped - 4 lines]
>differential,
>its still only limited slip.

Due to E-Mail spamming bots my reply address is incorrect.
Kurt - 07 Jun 2005 12:17 GMT
Yup!  I have the 20" tires & I plan on buying the BF Goodrich all terrain TKO's.  I had then on a 1994 Jimmy & a 1999 Jimmy & they will really bite in the snow.

Thanks for the reply!

Kurt

>I had the same problem with my '03.  It's the tires (if you have the 20"
>wheels.)  The tread pattern and width on the tires that come stock really
[quoted text clipped - 22 lines]
>
>Due to E-Mail spamming bots my reply address is incorrect.

Due to E-Mail spamming bots my reply address is incorrect.
MS Networking Dude - 10 Jun 2005 01:15 GMT
> Yup!  I have the 20" tires & I plan on buying the BF Goodrich all
> terrain TKO's.  I had then on a 1994 Jimmy & a 1999 Jimmy & they will
[quoted text clipped - 3 lines]
>
> Kurt

I have a feeling these 20 inchers ain't going to do it in the snow as well
as the BFG AT tires.

Kurt, how do you like the locker on your son's Blazer? It's been a long time
since I drove a car with a locker, but that was a Torino based body '70
429CJ. I'm not sure what it'll be like on a 1500. The docs say the locker
runs open by default, but locks on torque. I never drove the CJ in snow, so
I'm not sure what it's like. Coming out of a parking spot in deep snow, does
the rear lock for you if it slips or do you have to tap the brake to induce
torque for it to lock?

Ace
MS Networking Dude - 10 Jun 2005 02:09 GMT
> ...docs say the locker runs open by default, but locks on torque.

My bad, the locker is always locked unless in a turn. The TrueTrac is open
by default.

Sorry!
.boB - 22 May 2005 05:20 GMT
> I bought this loaded beauty recently, but it doesn't have a posi (the
> factory now calls it an Anti-Slip Differential). I want to put a posi in it
> but I've heard mixed info on this. One person told me I can't just swap out
> the gears because the housing is different and the axles are slighty
> beefier, so it would require a complete housing swap. Someone else told me I
> can just swap out the guts or just go aftermarket.

   The Ram uses the same corporate 9.??" rear that my
dakota has.  No big deal.  Limited Slip Differential
(LSD) is a factory option, and has been just about forever.
   Adding LSD is a pretty simple operation for a
competent diff shop.
   If you're using it mostly for street, snow, Boat
ramps, fire roads, etc, the LSD will be your best choice.
    If you do serious off roading and never see
snow/ice covered roadways, you should consider
something stronger.

Signature

.boB
1997 HD FXDWG - Turbocharged!
2001 Dodge Dakota QC 5.9/4x4/3.92
1966 Mustang Coupe - Daily Driver
1966 FFR Cobra - Ongoing project

MS Networking Dude - 22 May 2005 15:28 GMT
>    The Ram uses the same corporate 9.??" rear that my
> dakota has.  No big deal.  Limited Slip Differential
[quoted text clipped - 6 lines]
> snow/ice covered roadways, you should consider
> something stronger.

So it is the exact same? Interesting. One guy at the dealer was the one that
told me the whole housing needs to be changed due to the axles being
different, etc. Now if that's not really needed, I'll just order it from
parts and have it swapped out.

No serious off roading. If I was going to do that, I think I would have gone
for the Power Wagon (I think that's their beefy off-road truck). I just
wanted the limited slip for snow/ice etc driving, maybe even putting a plow
on it. I used to snow plow years ago for a company I worked for. The truck
had a limited slip in it and never got stuck once.

Funny, I did get stuck once with another truck while plowing. It was my own
fault. I rammed a snow pile trying to shave the pile and move it, but I went
too fast and wound up on top of the pile with all 4 wheels in the air. LOL.
I wish I had a pic of that. Luckily I had a winch on that thing and pulled
it out.

So you're saying it's that easy? TBone in his response says that same thing.

Ace
.boB - 22 May 2005 17:18 GMT
>>   The Ram uses the same corporate 9.??" rear that my
>>dakota has.  No big deal.  Limited Slip Differential
[quoted text clipped - 11 lines]
> different, etc. Now if that's not really needed, I'll just order it from
> parts and have it swapped out.

   Yup, it's exactly the same housing, axles, etc.
Find a competent diff shop in your area and go talk to
them.

> No serious off roading. If I was going to do that, I think I would have gone
> for the Power Wagon (I think that's their beefy off-road truck). I just
> wanted the limited slip for snow/ice etc driving, maybe even putting a plow
> on it. I used to snow plow years ago for a company I worked for. The truck
> had a limited slip in it and never got stuck once.

   I have limited slip on mine.  In snow and ice it
drives like a champ.  Never once even came close to
getting stuck.
    Also, nomenclature has some people a little
confused.  Dodge calls their version LSD, Limited Slip
Differential.  Chevy calls theirs Positraction (AKA
posi).  Ford has another name for theirs that I can't
recall at the moment.  All of these are a limited slip
designee.  All work the same way, and pretty much
perform the same way.
    You have experience with a Detroit Locker, so you
know that's the next step up, with it's inherent drawbacks.

> So you're saying it's that easy? TBone in his response says that same thing.

   I agree, it really is just that easy.

    As a side note.  The Dodge 9 1/4" rear is pretty
famous for eating carrier bearings at about 60-80K
miles.  If you plan on driving the truck that long,
have a better aftermarket bearing installed at the same
time.

Signature

.boB
1997 HD FXDWG - Turbocharged!
2001 Dodge Dakota QC 5.9/4x4/3.92
1966 Mustang Coupe - Daily Driver
1966 FFR Cobra - Ongoing project

MS Networking Dude - 23 May 2005 02:01 GMT
<snip>

>    I agree, it really is just that easy.
>
[quoted text clipped - 3 lines]
> have a better aftermarket bearing installed at the same
> time.

Thanks Bob. Great info. Glad to know I don't have to get the whole housing.
I think I'll go with the Auburn unit instead of the factory unit and get the
dealer to install it.

Ace
 
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