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Car Forum / Dodge / Dodge Trucks / July 2005

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Autotrans disassembly

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bg - 07 Jul 2005 00:03 GMT
I want to replace the rear transmission bushing , and seals on a 1992 B250
van, 3 speed automatic. Although this van has only about 60 thousand miles
on it, the rear bushing (where the spline exits the tranny), was replaced
once before. The dealer did it the first time, and I'm doing it this time.
There is about an 8th of an inch of lateral play in the shaft and this seems
to causes the drive line to vibrate at 55 mph. The rear of the transmission
case will back off from the tranny about a quarter inch and doesn't want to
go any farther. I assumed it would just slide off. Before I get the really
big crowbar, is there something I'm missing that prevents it from sliding
off? The speed sensor  and all external hardware is out.

thx bg.
Max Dodge - 07 Jul 2005 04:49 GMT
Yup. You are missing the small metal plate under the trans mount that hides
the bigass snap ring that holds the shaft onto the rear bearing. You'll need
a big phillips and a set of snap ring pliers.

Signature

Max

Give a man a match, and he is warm for a short while. Light him on fire, and
he is warm for the rest of his life.

>I want to replace the rear transmission bushing , and seals on a 1992 B250
> van, 3 speed automatic. Although this van has only about 60 thousand miles
[quoted text clipped - 11 lines]
>
> thx bg.
bg - 07 Jul 2005 17:33 GMT
Ahhh - the ol' hidden snap ring trick! Thanks for the help.
bg
Max Dodge wrote in message ...
>Yup. You are missing the small metal plate under the trans mount that hides
>the bigass snap ring that holds the shaft onto the rear bearing. You'll need
[quoted text clipped - 21 lines]
>>
>> thx bg.
TranSurgeon - 07 Jul 2005 17:39 GMT
later models use a T-25 Torx-head screw instead of Phillips

but same procedure

> Yup. You are missing the small metal plate under the trans mount that hides
> the bigass snap ring that holds the shaft onto the rear bearing. You'll need
[quoted text clipped - 15 lines]
> >
> > thx bg.
bg - 08 Jul 2005 17:30 GMT
Once apart, I noticed that the bushing had slid up towards the trans
completely. Luckily the case is not damaged or worn. I've been running it
with just  the seal for support. This must be an ongoing problem. Do you
think I could use locktight?
bg
Max Dodge wrote in message ...
>Yup. You are missing the small metal plate under the trans mount that hides
>the bigass snap ring that holds the shaft onto the rear bearing. You'll need
[quoted text clipped - 21 lines]
>>
>> thx bg.
TranSurgeon - 08 Jul 2005 19:21 GMT
take one of those spring-loaded center punches and dimple the inside of the
bore before you put the bushing in

do it 6-8 places

then use LocTite on the outside of the bushing

use a press and a big socket (closed end) to install it

then make sure the yoke fits inside it BEFORE you put it back together, if
too snug, a small cylinder (or large brake) hone with ATF as a lube will
clean it up

you want a bit of 'slop', not much, but don't leave it too tight

> Once apart, I noticed that the bushing had slid up towards the trans
> completely. Luckily the case is not damaged or worn. I've been running it
[quoted text clipped - 34 lines]
> >>
> >> thx bg.
bg - 15 Jul 2005 03:26 GMT
bg wrote in message ...
>I want to replace the rear transmission bushing , and seals on a 1992 B250

So I had to wait a week to get the new bushing special order. It turns out
to be the wrong bushing. Two different dodge dealers came up with the same
part number. They were able to use the VIN number to determine what
transmission I had.  I went to a ma and pa transmission shop and the counter
guy recognized the bushing as a FORD part! No sh.t, the ford bushing was an
exact fit. My wife says "no wonder it broke".
 
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