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Car Forum / Dodge / Dodge Trucks / August 2005

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What normally fails first on a modern day electronic transmission ?

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Ron - 03 Aug 2005 03:35 GMT
OK I just got finished rebuilding my wife's 1989 Voyager or at least the
engine and front-end.  The transmission had been replaced a few years
ago.  Now my question is does the electronics fail first then takes out
the rest of the transmission because it is trying for reverse and
forward at the same time or does the transmission just fail like most of
 mechanical transmission from heat ?  I does seem that the transmission
computer is always replaced when a transmission goes out.  I am
questioning if I should replace the computer now and maybe save a
transmission bill 3 or 4 years down the road.  I live in NR Country,
that is NO Rust not  No Rednecks,  so the rest of the van is in very
good shape or I would have never taken this project on.

Thanks
Ron
TranSurgeon - 03 Aug 2005 15:31 GMT
the reason that 'the transmission computer is always replaced when a
transmission goes out' is:

pre-96 TCM's did not have the 'quick-learn' feature

re-using the old TCM, you are stuck with the CVI's that were in it when the
transmission failed (CVI's can be thought of as the controller adapting to
clutch wear)

this causes a severe bind-up on the 2-3 shift for the first 10-12 shifts,
until the CVI's adapt to the new unit; so severe in some cases that it
almost throws you into the steering wheel

it IS possible to RAPIDLY reset them by doing full-bore 3-1 down-shifts
about 5-6 times, followed by 5-6 of  4-2 full-bore down shifts

but, until it adapts, you are scorching clutches on every shift

with the Quick Learn, you hook up a scan tool, tell it to 'learn', it
instructs you to put the shifter in gears in a sequence, the TCM 'learns'
that it has a new set of clutches in the pack and re-sets itself

> OK I just got finished rebuilding my wife's 1989 Voyager or at least the
> engine and front-end.  The transmission had been replaced a few years
[quoted text clipped - 10 lines]
> Thanks
> Ron
Big Al - 03 Aug 2005 16:22 GMT
> the reason that 'the transmission computer is always replaced when a
> transmission goes out' is:
[quoted text clipped - 18 lines]
> instructs you to put the shifter in gears in a sequence, the TCM 'learns'
> that it has a new set of clutches in the pack and re-sets itself

Seems to me they would have a way to reset the controller (TCM) to get it
back to some safe generic settings. No wonder it costs so much to repair a
car now. The scary part is what percentage of people working on this stuff
actually know what they are doing? Everything is getting so frigging
complicated.

Al
Ron - 03 Aug 2005 17:06 GMT
>>the reason that 'the transmission computer is always replaced when a
>>transmission goes out' is:
[quoted text clipped - 26 lines]
>
> Al

Yes it is and yes it isn't. I sure do prefer items like fuel injection
and electronic spark control over the old mechanical ways but at this
point I think I still prefer the older transmissions.
Ron - 03 Aug 2005 17:03 GMT
I guess what you are saying is that the TCM (Transmission Computer
Module?) doesn't fail but that the internal mechanical parts fail just
like in the older transmissions.  It was interesting to read about how
it works.  So replacing a TCM before a failure won't stop a failure.
Does this mean that if I replaced the computer with a new one it will
have the quick-learn feature in it or is a pre-96 transmission  stuck
with using a pre-96 TCM ?

Thanks
Ron

> the reason that 'the transmission computer is always replaced when a
> transmission goes out' is:
[quoted text clipped - 32 lines]
>>Thanks
>>Ron
TranSurgeon - 03 Aug 2005 17:33 GMT
all of the replacements have the QL

> I guess what you are saying is that the TCM (Transmission Computer
> Module?) doesn't fail but that the internal mechanical parts fail just
[quoted text clipped - 43 lines]
> >>Thanks
> >>Ron
Ron - 03 Aug 2005 18:05 GMT
Is there anyway to look at the module and tell if it the QL version or
not ?  This transmission was replaced around 1998.  It would be my luck
that the TCM was old stock without the QL.

Thanks
Ron

> all of the replacements have the QL
>
[quoted text clipped - 57 lines]
>>>>Thanks
>>>>Ron
TranSurgeon - 03 Aug 2005 18:25 GMT
yes, should have told you

the upgraded TCM has 'fins' along one of the long sides

> Is there anyway to look at the module and tell if it the QL version or
> not ?  This transmission was replaced around 1998.  It would be my luck
[quoted text clipped - 64 lines]
> >>>>Thanks
> >>>>Ron
 
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