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Car Forum / Dodge / Dodge Trucks / September 2005

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A/C question

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Surfersabo - 13 Aug 2005 05:30 GMT
A mechanic says he thinks I have a leak in my evaporator.  When I attach a
gague to the low pressure valve, it reads over 100 psi (way overfull)  Is
this guy a dope, or is there something I am missing.
Nathan W. Collier - 13 Aug 2005 05:39 GMT
>A mechanic says he thinks I have a leak in my evaporator.  When I attach a
> gague to the low pressure valve, it reads over 100 psi (way overfull)  Is
> this guy a dope, or is there something I am missing.

the compressor should be running when you check the pressures.

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Surfersabo - 13 Aug 2005 05:53 GMT
Thanks.

I will try tomorrow.  Shouldn't it read 0 if I have a leak?

Also, I am pretty adept at working on cars, but I am a supreme novice when
it comes to A/C.  Can somebody suggest a good book that I can read to get
mor edjucated?

Thanks
Nathan W. Collier - 13 Aug 2005 08:10 GMT
> I am a supreme novice when
> it comes to A/C.  Can somebody suggest a good book that I can read to get
> mor edjucated?

take your vehicle to a qualified service technician.  a/c isnt something for
the novice.  you can bullshit your way through it with the $9 pressure gauge
from pep boys, but you need to fix the leak before you bother with charging
the system (unless youre just looking for a temporary fix).

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Surfersabo - 13 Aug 2005 13:13 GMT
The thing is, I would really like to learn, and what a golden opportunity
now that I have a broken system (I actually have two) to get some
experience.

I am not afraid to spend some money on equipment, I just don't know what
to buy, or how to use it.

If what you are saying is that it is too complicated, or involved for the
do-it-yourselfer I respect that I guess.

Does anybody know a way that a guy like me could learn more?
TBone - 13 Aug 2005 17:31 GMT
The problem with AC is that you are dealing with high pressures and if you
screw up, things can go wrong that can hurt you as well as damage expensive
components like the compressor.  Another problem is that many of the tools
used for AC service and repair are pretty much useless for much else and are
rather expensive.  I myself look at the cost and usability of the tools and
my time compared to the cost of having the repair done.  If I have other
uses for the tools or I know that I will need to use them again then I buy
them and make the repair myself otherwise it makes more economic sense to
just have the repair done for me.  There are books on this stuff and if you
really want to learn, I would go there first.

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> The thing is, I would really like to learn, and what a golden opportunity
> now that I have a broken system (I actually have two) to get some
[quoted text clipped - 7 lines]
>
> Does anybody know a way that a guy like me could learn more?
user@domain.invalid - 13 Aug 2005 18:47 GMT
So what tools are so expensive that are required to work on an A/C
system?  I have been working on them for years  and can't think of any
tool that is that expensive. With a set of gauges and a book telling you
what pressure at what temp you should be looking for I can't think of
anything on an auto that is much easier to do than charge an A/C system.

Yes maybe a vacuum pump but if you are a little resourceful a used
compressor out of an old refrigerator with a connector on it makes a
great vacuum pump and basically  free.

> The problem with AC is that you are dealing with high pressures and if you
> screw up, things can go wrong that can hurt you as well as damage expensive
[quoted text clipped - 6 lines]
> just have the repair done for me.  There are books on this stuff and if you
> really want to learn, I would go there first.
Nathan W. Collier - 13 Aug 2005 20:32 GMT
> So what tools are so expensive that are required to work on an A/C system?

vacuum pump ($300).  recovery unit ($800).  recovery tank ($100), proper
gauges ($100-$300).  all sorts of hand tools.

> a used compressor out of an old refrigerator with a connector on it makes
> a great vacuum pump and basically  free.

i find this statement ignorant, foolish, and very irresponsible.  you can
_not_ pull adequate vacuum with a used compressor.

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TranSurgeon - 13 Aug 2005 21:01 GMT
> > a used compressor out of an old refrigerator with a connector on it makes
> > a great vacuum pump and basically  free.
>
> i find this statement ignorant, foolish, and very irresponsible.  you can
> _not_ pull adequate vacuum with a used compressor.

no, but it IS handy for pumping  the system down to see if it holds vacuum

if it holds, THEN hook up the 'big dog' overnight

and, BTW........if you find an OLD one (pre about 1980), you'd be surprised
how good a vacuum it WILL produce

the new ones are for crap for this use, tho
Nathan W. Collier - 13 Aug 2005 22:56 GMT
> no, but it IS handy for pumping  the system down to see if it holds vacuum
>
> if it holds, THEN hook up the 'big dog' overnight

so why go through the trouble to begin with?  if you have the "big dog" (and
youll HAVE to at some point before charging the system), why bother with a
makeshift system just to see if it will hold the vacuum?  besides, with
proper equipment (a 2 stage vacuum pump) its pointless to bother with an
overnight pull.  a quality vacuum pump will pull it down just as hard in 15
minutes as it will in 24 hours.

> and, BTW........if you find an OLD one (pre about 1980), you'd be
> surprised
> how good a vacuum it WILL produce

it may produce more vacuum than the newer compressors, but it will _never_
produce anywhere near the 500 micron target which is required to pull out
all the moisture and non-condensables.  there are a _lot_ of home remedies
that might get you by, but this is what makes the difference in 45 degree
vent temps and 55 degree vent temps.  having the proper tools makes the
difference in a 3 year expected service life, and a 15 year service life.

if its 101 degrees out and you dont have any money i guess you do what you
gotta do to get by.  hell, i ran propane in my camaro a/c system when i was
17 lol.  but in hvac/r there is no short-cut, and no way to save any money
if you want to consider it fixed right.

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TranSurgeon - 13 Aug 2005 23:00 GMT
> > no, but it IS handy for pumping  the system down to see if it holds vacuum
> >
[quoted text clipped - 3 lines]
> youll HAVE to at some point before charging the system), why bother with a
> makeshift system just to see if it will hold the vacuum?

because in central IL in August, you may have 2 or even three jobs going at
once..............

I can 'test' one while I pump the other and charge a third

>besides, with
> proper equipment (a 2 stage vacuum pump) its pointless to bother with an
[quoted text clipped - 16 lines]
> 17 lol.  but in hvac/r there is no short-cut, and no way to save any money
> if you want to consider it fixed right.

I never said there was, and I fix it right
user@domain.invalid - 14 Aug 2005 00:27 GMT
>>no, but it IS handy for pumping  the system down to see if it holds vacuum
>>
[quoted text clipped - 6 lines]
> overnight pull.  a quality vacuum pump will pull it down just as hard in 15
> minutes as it will in 24 hours.

So how HARD is HARD (atmospheres) ?

>>and, BTW........if you find an OLD one (pre about 1980), you'd be
>>surprised
[quoted text clipped - 6 lines]
> vent temps and 55 degree vent temps.  having the proper tools makes the
> difference in a 3 year expected service life, and a 15 year service life.

I think you have better find one and try it before you say  that
pulling that little bit of extra vacuum will product a colder vent temp.
   So how many atmospheres does one of these super vacuum pumps pull ?

> if its 101 degrees out and you dont have any money i guess you do what you
> gotta do to get by.  hell, i ran propane in my camaro a/c system when i was
> 17 lol.  but in hvac/r there is no short-cut, and no way to save any money
> if you want to consider it fixed right.

I have found that when a HVAC system has really failed it should just
simply be replaced with a completely new system.  It ends up being the
overall cheapest way to do. Usually the new system is so far more
efficient that it will pay for itself in a couple of years.
Nathan W. Collier - 15 Aug 2005 18:15 GMT
> So how HARD is HARD (atmospheres) ?

as previously stated, you need to pull a vacuum to at least 500 microns in
order to properly evacuate the system of moisture and non-condensables.

> I think you have better find one and try it before you say  that

done it _many_ times with any type of compressor you can name.  having used
a micron gauge on it i can tell you with authority that youll never achieve
25% of your target 500 microns.

> I have found that when a HVAC system has really failed it should just
> simply be replaced with a completely new system.

it depends upon what you mean by "really failed".  a minor leak is nothing.
most of the charging products contain leak stopper and ive found it very
effective in the past (if its a seal issue).

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http://7SlotGrille.com
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http://BighornRefrigeration.com

Steve Scott - 13 Aug 2005 17:40 GMT
With any AC car, home or commercial when it's opened to the atmosphere
you need to evacuate the system.  Meaning you need to remove ALL of
the air and moisture from the system.  I have no clue what the cost of
the equipment for evacuating and measuring a charge is for a vehicle
but you're going to spend a grand or more for the equipment for
similar residential equipment.  That's assuming you have nothing to
recover.

>The thing is, I would really like to learn, and what a golden opportunity
>now that I have a broken system (I actually have two) to get some
[quoted text clipped - 7 lines]
>
>Does anybody know a way that a guy like me could learn more?
user@domain.invalid - 13 Aug 2005 18:56 GMT
A $1,000 you got to be kidding. Be resourceful and it will not even cost
 $100.  Yes if you are going ot follow the law then buy the recovery
system but I find that most A/C is discharged anyway when it needs work
  and if you have to discharge a little of what is left then just close
your eyes and do it.  Also remember every auto A/C system is set up to
leak and will. If you have to add a can every other year or even every
year that does not mean you have to get it fixed or may not even be able
to fix any better that that.  Any place that you have a shaft with a
seal around it will leak.  Now that brings up a question, Why didn't the
auto industry go with a sealed compressor and operate it off a a
generator that generator a higher voltage than 12 volts to keep the
current down.  Now that would have been more of a environment fix that
saying no more R-12.

> With any AC car, home or commercial when it's opened to the atmosphere
> you need to evacuate the system.  Meaning you need to remove ALL of
[quoted text clipped - 15 lines]
>>
>>Does anybody know a way that a guy like me could learn more?
Big Al - 14 Aug 2005 20:09 GMT
>A $1,000 you got to be kidding. Be resourceful and it will not even cost
>$100.  Yes if you are going ot follow the law then buy the recovery system
>but I find that most A/C is discharged anyway when it needs work and if you
>have to discharge a little of what is left then just close your eyes and do
>it.

Been doing this for years. My recovery system is a tub of ice and a Freon
cylinder. Yes, it's slow. Yes, it does not remove every bit of Freon. But it
does get all the liquid so you're not releasing much. As far as a vacuum
pump. I use an old refrigerator compressor. They way you get the moisture
out is you pull a vacuum. Wait to see if it leaks. Might have to do this a
few times as Freon hides in the oil and takes a while to come out. Then you
add a bit of Nitrogen, about 3 PSI. Wait a while and pull vacuum again. The
Nitrogen will get the moisture out. While you're pulling vacuum the last
time heat the receiver/dryer with a hair dryer. Before you ask, we have race
cars that we use Nitrogen to control the throttle so we always have it. But,
it's not hard to get and if the system has not been exposed to air a long
time you can skip using it.

Al
Nathan W. Collier - 14 Aug 2005 20:53 GMT
> As far as a vacuum pump. I use an old refrigerator compressor.

you will NEVER under the best of circumstances achieve anywhere near (not
even close) to the 500 micron target with a refrigerator compressor.  you
might think it works great for you and thats fine and well but dont mislead
others into thinking your way works because it doesnt.  it might enable you
to get cool air from your vents but its not as cool as it would be if it
were done right.....and your components wont last as long as they should.
you arent pulling a deep enough vacuum to evacuate all moisture and
non-condensables.  sure it might get you by and im not busting your chops on
this.  i just dont want others to think this is an accepable alternative.

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TBone - 14 Aug 2005 20:58 GMT
Hey Nate, where do you get your vacuum pump oil?

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> > As far as a vacuum pump. I use an old refrigerator compressor.
>
[quoted text clipped - 7 lines]
> non-condensables.  sure it might get you by and im not busting your chops on
> this.  i just dont want others to think this is an accepable alternative.
Nathan W. Collier - 15 Aug 2005 01:52 GMT
> Hey Nate, where do you get your vacuum pump oil?

i buy it in bulk at johnstones here in billings.  i buy in bulk because i
change the oil in my vacuum pump after _every_ usage as recommended by my
vacuum pump manufacturer.  this is why i attach a $5 vacuum pump charge each
time i use it (although most companies charge 15).

why?
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TBone - 16 Aug 2005 02:56 GMT
Because the fluid in my pump is getting old and is about due for a change.
Do you know of any retail places here in NC in the Raleigh area.

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If at first you don't succeed,  you're not cut out for skydiving

> > Hey Nate, where do you get your vacuum pump oil?
>
[quoted text clipped - 4 lines]
>
> why?
Nathan W. Collier - 16 Aug 2005 07:52 GMT
> Because the fluid in my pump is getting old and is about due for a change.

you dont change it after each use, or its just been sitting or what?

> Do you know of any retail places here in NC in the Raleigh area.

i would recommend johnstones, although they may require you have an account
with them.

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TBone - 18 Aug 2005 01:25 GMT
> > Because the fluid in my pump is getting old and is about due for a change.
>
> you dont change it after each use, or its just been sitting or what?

This is an industrial vacuum pump and nowhere does it say to change the oil
after each use.  Probably because it was not built for the sole purpose of
air conditioning service.  Actually, it used to live at Bendix with about 5
of its brothers running 24/7 to test flight control systems.

> > Do you know of any retail places here in NC in the Raleigh area.
>
> i would recommend johnstones, although they may require you have an account
> with them.

Ok, I will check that out.

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Nathan W. Collier - 18 Aug 2005 01:34 GMT
>> i would recommend johnstones, although they may require you have an
> account
>> with them.
>
> Ok, I will check that out.

if they tell you that you need an account, use mine.

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Dale Yonz - 18 Aug 2005 01:59 GMT
On 8/17/05 6:34 PM, in article 11g7lt28tbpmj96@corp.supernews.com, "Nathan
W. Collier" <MontanaJeeper@aol.com> wrote:

>>> i would recommend johnstones, although they may require you have an
>> account
[quoted text clipped - 3 lines]
>
> if they tell you that you need an account, use mine.
You mean your bank account :))), I could use some
Dale
Ron - 18 Aug 2005 03:37 GMT
I just did a compressor change out on an 1989 F-250.  I used a
commercial vacuum pump that pulled a vacuum of around 27.  What I want
to comment on is that my FORD service manual states pull a vacuum of at
least 25 for a max of 30 minutes if the whole system had been replaced.
 Now 25 is not that great of vacuum and far less than someone on this
group has been saying is required. So far I did everything that the FORD
manual stated and everything seems to be working OK.  What I also found
interesting is that the FORD manual said after you disconnect the vacuum
pump make sure that the system will hold that vacuum for at least 5
minutes.  Now I do have a problem with this statement.  I would probably
be bringing the  new compressor back for a refund it is only held a
vacuum for 5 minutes.

Ron

>>>Because the fluid in my pump is getting old and is about due for a
>
[quoted text clipped - 16 lines]
>
> Ok, I will check that out.
Nathan W. Collier - 18 Aug 2005 03:54 GMT
>  Now 25 is not that great of vacuum and far less than someone on this
> group has been saying is required.

you pulled 25Hg.  thats not the same thing as 500 microns.

> I would probably be bringing the  new compressor back for a refund it is
> only held a vacuum for 5 minutes.

youre reading it wrong.  it means to wait at least 5 minutes to make sure it
holds the vacuum.  if it will hold vacuum for 5 minutes it will hold vacuum
indefinately.

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Ron - 18 Aug 2005 04:03 GMT
It states (the FORD service manual) at least 25 inches of Mercury and as
close to 30 that you came get. You are right that is not the same as 500
microns.  So how does microns relate to inches of mercury ?

So what is so magical about 5 minutes why not 2 minutes or 10 minutes or
24 hours ?  I help a vacuum over night on the last job with no problem
but the compressor seals would not work in reverse so the vacuum test
was basically worthless as far as telling me the seals were good ?

>> Now 25 is not that great of vacuum and far less than someone on this
>>group has been saying is required.
[quoted text clipped - 7 lines]
> holds the vacuum.  if it will hold vacuum for 5 minutes it will hold vacuum
> indefinately.
Steve Scott - 18 Aug 2005 04:29 GMT
Pulling a vacuum helps in the determination of whether a system is
leaking or not.  More importantly you do it to remove non-condensibles
from the system.

>It states (the FORD service manual) at least 25 inches of Mercury and as
>close to 30 that you came get. You are right that is not the same as 500
[quoted text clipped - 16 lines]
>> holds the vacuum.  if it will hold vacuum for 5 minutes it will hold vacuum
>> indefinately.
Ron - 18 Aug 2005 04:38 GMT
Micron is really almost a useless measurement to almost anyone that is
reading this newsgroup.  It cannot be measured with the equipment
available to the service or home repair person.  Vacuum pumps are
specified in volume/sec  and inches of mercury.  Volume is not important
to us because we are working in a closed system if we had a hole in one
end and were trying to keep a vacuum inside then volume per minutes
would be  very important now I sure hope everyone knows that you must
have your AC system closed before you start drawing your vacuum.  So now
all we need to do is determine what the min vacuum we need to pull and
from what I understand now about this subject almost anything that will
draw a vacuum will work just fine on our AC systems if it can acheive a
certain ?? inches of Mercury.  So now lets get off this micron issue and
on to something that we all can measure. If a manufacture of a specific
vacuum pump states it can draw 50 micron then at what inches of mercury
are they talking because then any vacuum pump that can achieve that pull
will do that same thing,  volume again is not important.

Thank you,
Ron  in Phx, AZ  where AC is required.

> It states (the FORD service manual) at least 25 inches of Mercury and as
> close to 30 that you came get. You are right that is not the same as 500
[quoted text clipped - 16 lines]
>> sure it holds the vacuum.  if it will hold vacuum for 5 minutes it
>> will hold vacuum indefinately.
Nathan W. Collier - 18 Aug 2005 04:58 GMT
> Micron is really almost a useless measurement to almost anyone that is
> reading this newsgroup.

.....if you dont care about doing the job properly that is.

> It cannot be measured with the equipment available to the service or home
> repair person.

??  i paid less for my micron gauge than i paid for my pressure gauges.

> from what I understand now about this subject almost anything that will
> draw a vacuum will work just fine on our AC systems if it can acheive a
> certain ?? inches of Mercury.

if it can pull 500 microns it will work just fine in your a/c systems.  if
it wont (and it wont) its _not_ "ok" to use it.  sure it will make the
system run and cool but it will NOT cool as efficiently as it would if it
were done right.  the suggestion that it will is irresponsible at best.

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http://InlineDiesel.com
http://7SlotGrille.com
http://UtilityOffRoad.com
http://BighornRefrigeration.com

 So now lets get off this micron issue and

> on to something that we all can measure. If a manufacture of a specific
> vacuum pump states it can draw 50 micron then at what inches of mercury
[quoted text clipped - 24 lines]
>>> sure it holds the vacuum.  if it will hold vacuum for 5 minutes it will
>>> hold vacuum indefinately.
Steve Scott - 18 Aug 2005 12:38 GMT
>Micron is really almost a useless measurement to almost anyone that is
>reading this newsgroup.  It cannot be measured with the equipment
>available to the service or home repair person.  Vacuum pumps are

No, any self respecting residential service tech has a micron gauge.
I don't have a clue how often they're used in automotive AC but I
suspect not often.

>specified in volume/sec  and inches of mercury.  Volume is not important
>to us because we are working in a closed system if we had a hole in one
[quoted text clipped - 9 lines]
>are they talking because then any vacuum pump that can achieve that pull
>will do that same thing,  volume again is not important.

A micron is 0.001mm.  There are about 25400 microns to an inch.  A
gauge set simply doesn't have the resolution to measure a 500 micron
vacuum.  

BTW, a perfect vacuum would be 0 microns.  500 microns is 0.5mm.
Tom Lawrence - 18 Aug 2005 04:43 GMT
> microns.  So how does microns relate to inches of mercury ?

Micrometers...  1 millionth of an inch.  1" of Hg = 25,400 microns of Hg.
However, the scale is inverted.  In other words, a perfect vacuum (29.921"
of Hg at sea level) is 0 microns.  Therefore, 500 microns is about 29.903"
of Hg.
Nathan W. Collier - 18 Aug 2005 04:54 GMT
> So how does microns relate to inches of mercury ?

microns are smaller incriments of measure and are much more "sensitive" and
accurate than Hg.

> So what is so magical about 5 minutes why not 2 minutes or 10 minutes or
> 24 hours ?

its just a guestimate.  i typically do something else for 15 minutes and
check back.

> the compressor seals would not work in reverse so the vacuum test was
> basically worthless as far as telling me the seals were good ?

if thats the case you should charge the system with nitrogen and make sure
it maintains pressure.

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http://7SlotGrille.com
http://UtilityOffRoad.com
http://BighornRefrigeration.com

TranSurgeon - 18 Aug 2005 12:38 GMT
will someone please answer the question that was asked a couple posts ago:

what does '500 microns' equal in inches of mercury ?

> > So how does microns relate to inches of mercury ?
>
[quoted text clipped - 12 lines]
> if thats the case you should charge the system with nitrogen and make sure
> it maintains pressure.
Tom Lawrence - 18 Aug 2005 14:11 GMT
> will someone please answer the question that was asked a couple posts ago:
>
> what does '500 microns' equal in inches of mercury ?

I thought I did... 29.903"
Roy - 18 Aug 2005 14:24 GMT
>> will someone please answer the question that was asked a couple posts
>> ago:
>>
>> what does '500 microns' equal in inches of mercury ?
>
> I thought I did... 29.903"

You did, he wasn't paying attention in class. Gary, go stand in the
corner.<G>

Roy
Ron - 18 Aug 2005 16:48 GMT
>>will someone please answer the question that was asked a couple posts ago:
>>
>>what does '500 microns' equal in inches of mercury ?
>
> I thought I did... 29.903"

OK got that one answered now I would like to see a temperature chart of
the center register discharge temperature versus vacuum drawn on your
typical fixed orifice tube auto AC system.

From No vacuum pulled in five degree steps to 29.903 which is almost a
perfect vacuum.

I personally believe that what you will see is a straight line or two
straight lines with anything between these two temps being OK and that
vacuum is not related to the temperature output on your typical auto AC
at all.  The size and condition of the system, the fixed orifice tube
and the amount of oil in the system will set the output temp.

Please prove me wrong on this because if a super vacuum will get my AC
 20 degrees cooler here in Phx, AZ I am for it.

I did see yesterday that there is a new fixed orifice tube that is
really not fixed but variable that is claiming 12 degree better cooling
at idle of course I found this after I filled the system with a new
charge.  If I had a recovery tank I would be installing one of these.

The purpose of drawing a vacuum is to get the moisture out of a system
that will cause corrosion and I real believe that is all.  Right or
Wrong ?  I need hard facts or a website that explains this in detail if
a vacuum will really drastically improve cooling.

Thanks Ron
Nathan W. Collier - 18 Aug 2005 18:55 GMT
> vacuum is not related to the temperature output on your typical auto AC at
> all.

if you have moisure or non-condensables in your system it cannot possibly
work as efficiently as it would if it were pulled down into a proper vacuum.

> Please prove me wrong on this because if a super vacuum will get my AC 20
> degrees cooler here in Phx, AZ I am for it.

nobody said 20 degrees.  if you pull a vacuum with a pressure gauge and a
refrigerator compressor you might see a difference of 8-10 degrees.  if you
use a better vacuum source the difference may only be 1-2 degrees...but
there will be a difference.  we within the industry dont spend $300 for a
decent 2 stage vacuum pump for the hell of it.  we do it because as
professionals we want to give you the best service possible and that means
doing it right.  if the cheaper alternatives were "ok" we would certainly
use them (i got dozens of compressors of all types and size that it ok off
jobsites in equipment being replaced) and same some money.

> The purpose of drawing a vacuum is to get the moisture out of a system
> that will cause corrosion and I real believe that is all.  Right or Wrong
> ?

and non-condensables which hinder cooling and can be fatal to compressors
and metering devices.

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Ron - 18 Aug 2005 20:44 GMT
Now that sounds a lot better  1 to 2 degrees is not worth my money as a
 home repair do it yourself person unless I can find a good suction
pump used really cheap.  When it 120 ambient and the inside of the car
is in the 160 degree range 1 to 2 degrees will not be detected.  10 to
12 maybe but questionable. I have no problem with a professional using
the best possible tools if they understand them and aren't just using
them for show. I am afraid most do not understand them though and might
not even use them most of the time.

I turned my AC on this morning. I installed a new compressor yesterday.
The air was so much colder I turned the fan down to low and all of a
sudden got smoke that smelled like wood burning coming out of the vents.
I thought about it for a while then determined there must be something
in the resistors that control the fan that got burned.  Sure enough it
was packed with leaves. I did get a good look at the evaporator and
could see that it was really packed with stuff also so off with the
sides to see if I could wash it out.  Got the garden hose with a high
pressure nosel on it and now it looks like it will pass some air.  I
have no doubt that it was almost 50 per cent restricted.  Just about
ready to reassemble and see now much better it will be.

So how do all these other non-condensables get into a closed system ?
Moisture I understand and metal parts for things breaking but if the
system came from the factory with a good charge and then a seal started
to leak I would not expect to have anymore non-condensables in the
system after I replace the compressor than before I replaced it other
than mybe some moisture from having the system opened.

Back to work (I guess a retired person shouldn't use the word work so
back to my fun project)

Ron

>>vacuum is not related to the temperature output on your typical auto AC at
>>all.
[quoted text clipped - 21 lines]
> and non-condensables which hinder cooling and can be fatal to compressors
> and metering devices.
Nathan W. Collier - 18 Aug 2005 21:07 GMT
> Now that sounds a lot better  1 to 2 degrees is not worth my money as a
> home repair do it yourself person unless I can find a good suction pump
> used really cheap.

bear in mind that its also an issue of compressor/metering device damage.
it may only shorten component life by a little, but it will shorten
component life.

> So how do all these other non-condensables get into a closed system ?

its no longer a closed system once you open it to replace the compressor or
other components.  you also have component disentigration, minute particles
left from machining the new components, etc.  where you have moving parts,
you have wear.

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Ron - 18 Aug 2005 22:08 GMT
New question ?

How long is the meant time before failure of your typical auto AC system
and what is the normal failure ?

I have 4 vehicles with AC systems that have a combined mileage of around
750,000 miles.  I have replaced three compressors.  One was an old York
piston unit on a 1969 auto that broke a rod at about 200,000 miles. The
other two where new style compessors and both were replaced because of
seal leaks. The fourth unit is an original York piston unit that is
still working great and is 36 years old. I seem to have more problem
with seals going bad than compressor blowing apart so I would have to
say seal failure is the big failure mode. How off normal am I ?  I also
never buy spark plugs and find very few bad spark plug wires.  I laughed
the other day when I was in an AutoZone store and saw a complete wall
full of spark plug wires and all I could think about was all the good
wires that were being thrown away.
Nathan W. Collier - 18 Aug 2005 22:46 GMT
> New question ?
>
> How long is the meant time before failure of your typical auto AC system
> and what is the normal failure ?

i really dont think there is a realistic way to answer that question.  you
_should_ be able to expect 10 years of trouble free operation, but ive seen
many go much longer, and many only last a couple years.  id guess the most
common failure is seal failure.

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SnoMan - 19 Sep 2005 06:37 GMT
>New question ?
>
[quoted text clipped - 13 lines]
>still working great and is 36 years old. I seem to have more problem
>with seals going bad than compressor blowing apart so I would have to

>say seal failure is the big failure mode. How off normal am I ?  I
>also
>never buy spark plugs and find very few bad spark plug wires.  I
>laughed
>the other day when I was in an AutoZone store and saw a complete wall

>full of spark plug wires and all I could think about was all the good

>wires that were being thrown away.

It depends on the usage of the unit and the climate you live in too.
If you live in Teaxs and use it a lot, it will not last as long but I
have gotten 200k out of a few compressors and my 89 burb had its
compressor replaced at 45k under extended warranty because of quality
problems with compressors that year but its replacement is still doing
fine 130k miles later.
Nathan W. Collier - 18 Aug 2005 18:46 GMT
> will someone please answer the question that was asked a couple posts ago:
>
> what does '500 microns' equal in inches of mercury ?

tom already did, last night.

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TBone - 18 Aug 2005 21:25 GMT
Now don't confuse Gary with the facts :-)

Signature

If at first you don't succeed,  you're not cut out for skydiving

> > will someone please answer the question that was asked a couple posts ago:
> >
> > what does '500 microns' equal in inches of mercury ?
>
> tom already did, last night.
dick - 18 Sep 2005 03:34 GMT
"TBone"  are you in michigan? Local bendix plant unloaded a bunch of vac.
pumps  about 5 years ago.

> This is an industrial vacuum pump and nowhere does it say to change the
> oil
[quoted text clipped - 10 lines]
>
> Ok, I will check that out.
TBone - 20 Sep 2005 13:50 GMT
Nope, from NJ and now in NC.  My vacuum pump came from Bendix aerospace in
NJ many years ago.  My dad worked there and picked it up when they moved the
division that used them to PA.

Signature

If at first you don't succeed,  you're not cut out for skydiving

>
> "TBone"  are you in michigan? Local bendix plant unloaded a bunch of vac.
[quoted text clipped - 14 lines]
> >
> > Ok, I will check that out.
user@domain.invalid - 15 Aug 2005 03:29 GMT
It sure sounds like it works for a few of use and I personally have
never had a problem and have always had cold air when it hits 120 F
outside.

ollier wrote:

>>As far as a vacuum pump. I use an old refrigerator compressor.
>
[quoted text clipped - 7 lines]
> non-condensables.  sure it might get you by and im not busting your chops on
> this.  i just dont want others to think this is an accepable alternative.
user@domain.invalid - 15 Aug 2005 03:26 GMT
Yup works for me also and doesn't cost anyway near big bucks.

>>A $1,000 you got to be kidding. Be resourceful and it will not even cost
>>$100.  Yes if you are going ot follow the law then buy the recovery system
[quoted text clipped - 16 lines]
>
> Al
Christopher  Thompson - 13 Aug 2005 20:00 GMT
check your local technical colledge. the ones around here will offer
"certificate" classes in automotive repair. and yes they do offer one in
auto hvac.

> The thing is, I would really like to learn, and what a golden opportunity
> now that I have a broken system (I actually have two) to get some
[quoted text clipped - 7 lines]
>
> Does anybody know a way that a guy like me could learn more?
Christopher  Thompson - 13 Aug 2005 20:06 GMT
i should add. i highly stress the importance of being properly educated in
hvac repair. the dangers of dealing with the refigerant are hidden and
apparent both. please take a class for your own information. in the mean
time. take it to a shop and have a certified professional work on it.
it'll be safer for you and the vehicle both.

> check your local technical colledge. the ones around here will offer
> "certificate" classes in automotive repair. and yes they do offer one in
[quoted text clipped - 11 lines]
> >
> > Does anybody know a way that a guy like me could learn more?
Surfersabo - 13 Aug 2005 13:38 GMT
The thing is, I would really like to learn, and what a golden opportunity
now that I have a broken system (I actually have two) to get some
experience.

I am not afraid to spend some money on equipment, I just don't know what
to buy, or how to use it.

If what you are saying is that it is too complicated, or involved for the
do-it-yourselfer I respect that I guess.

Does anybody know a way that a guy like me could learn more?
Nathan W. Collier - 13 Aug 2005 20:28 GMT
> If what you are saying is that it is too complicated, or involved for the
> do-it-yourselfer I respect that I guess.

if youre _serious_ about learning more (for possibly a career?) i recommend
strongly that you begin to consider a tech course.  refrigeration/hvac is
what i do for a living (http://BighornRefrigeration.com) and its been very
good to me (in addition to welding).  i cannot stress enough the importance
of learning right before you pick up any bad habits.  i was initially
self-taught and although i could get by, for the most part i was a bumbling
idiot until i got some formal training.  if its what you want to do youll
make a lot of money doing it.....just learn to do it right by getting formal
instruction.  if you just want the basics, go to the library.  haynes also
makes a tech manual for a/c thats very basic.  drop by your local auto parts
store and pick up a copy.

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Roy - 13 Aug 2005 20:36 GMT
>> If what you are saying is that it is too complicated, or involved for the
>> do-it-yourselfer I respect that I guess.
[quoted text clipped - 7 lines]
> although i could get by, for the most part i was a bumbling idiot until i
> got some formal training.

So now you are no longer bumbling? <GBFG>
It was just laying there, so I just had to.

Roy
user@domain.invalid - 14 Aug 2005 00:01 GMT
>>>If what you are saying is that it is too complicated, or involved for the
>>>do-it-yourselfer I respect that I guess.
[quoted text clipped - 12 lines]
>
> Roy

Yup I believe he is still the idiot though.  I know more self taught
people that know far more than formally taught person. It has to do with
 getting the books and reading them and also a person's ability to
understand also with common sense which most people do not have.
Roy - 15 Aug 2005 18:08 GMT
>>>>If what you are saying is that it is too complicated, or involved for
>>>>the
[quoted text clipped - 14 lines]
>> Roy
> Yup I believe he is still the idiot though.

Not hardly. That was in jest, guess you didn't see the gbfg

> I know more self taught people that know far more than formally taught
> person. It has to do with getting the books and reading them and also a
> person's ability to understand also with common sense which most people do
> not have.

Hmmm.. wonder where you live that all these self taught folks have all this
expertise. Also wonder on who's equipment they screwed until they got it
right.
Surfersabo - 13 Aug 2005 05:53 GMT
Thanks.

I will try tomorrow.  Shouldn't it read 0 if I have a leak?

Also, I am pretty adept at working on cars, but I am a supreme novice when
it comes to A/C.  Can somebody suggest a good book that I can read to get
mor edjucated?

Thanks
Bob M - 13 Aug 2005 19:20 GMT
> A mechanic says he thinks I have a leak in my evaporator.  When I attach a
> gague to the low pressure valve, it reads over 100 psi (way overfull)  Is
> this guy a dope, or is there something I am missing.

 Lots of great information at this site:

http://www.autoacforum.com/

 I learned how to do mine this summer after reading the above forum.
Good luck.

 Bob
TranSurgeon - 13 Aug 2005 19:56 GMT
if you have 100 psi, running or not, you probably don't have a leak

what's the pressures with it running ?

and why does this 'mechanic' 'think' that you 'have a leak' ?

low funds ?

> A mechanic says he thinks I have a leak in my evaporator.  When I attach a
> gague to the low pressure valve, it reads over 100 psi (way overfull)  Is
> this guy a dope, or is there something I am missing.
Surfersabo - 13 Aug 2005 22:24 GMT
Thank you all very much for the comments!!!

You have all been very helpful to me.

I think TranSurgeon sees what I'm afraid of with the low funds comment.

According to the mechanic, I have a leak and it must be in the evaporator,
because he looked everywhere else.  It could be true.  It is just a very
expensive repair and I would like to feel very secure that I am replacing
the right part.

I appreciate the section where people debated about the cost of the
tools.

I just measured the low side pressure with the AC system running and it
was doing the following:

The compressor would click on and the reading would drop down to about 20,
then it would click off and the pressure would rise back up to about 45.
The compressor is clicking on and off every five seconds or so.  Is this
how the guy "knows" I have a leak?

Again, I really appreciate the help in learning about this.
TranSurgeon - 13 Aug 2005 22:33 GMT
it MIGHT just be low,...............BUT:

without a 'sniffer' leak detector, you are shooting in the dark

take it to a different shop that does AC, and ask them to 'sniff' at the
condensate drain tube

that will answer your question very quickly

G

> Thank you all very much for the comments!!!
>
[quoted text clipped - 19 lines]
>
> Again, I really appreciate the help in learning about this.
Surfersabo - 13 Aug 2005 22:53 GMT
I will try to find somebody with this "sniffer" type detector, and tell
them what you said.  If they say that they found a leak for sure, I would
feel much better about them getting in there and changing out the
evaporator.

If they don't find a leak, what other possible problems might cause a
system to act this way?
Surfersabo - 13 Aug 2005 22:54 GMT
I will try to find somebody with this "sniffer" type detector, and tell
them what you said.  If they say that they found a leak for sure, I would
feel much better about them getting in there and changing out the
evaporator.

If they don't find a leak, what other possible problems might cause a
system to act this way?
Nathan W. Collier - 13 Aug 2005 23:01 GMT
> If they don't find a leak, what other possible problems might cause a
> system to act this way?

if the compressor is cycling on and off, chances are the system is low on
refrigerant.  honestly i probably wouldnt bother with getting the leak fixed
just yet.  wal mart sells the quick charge 134a systems for about $8.  they
also sell a color coded gauge for $9 that will tell you when youre properly
charged (points at green).  pick up 1 of each, run your system, and add 1
can then check it with your gauge.  if its a small leak, that $8 charge
might get you by for a couple years.  if the leak is very small i wouldnt
bother with the expense of fixing it.  throw $8 in it every couple years and
dont think about it anymore.

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TranSurgeon - 13 Aug 2005 23:01 GMT
slow leak around the compressor shaft

rock chip nicked the condenser

any and all connections should be suspect, especially if you see an oily
film around them

> I will try to find somebody with this "sniffer" type detector, and tell
> them what you said.  If they say that they found a leak for sure, I would
[quoted text clipped - 3 lines]
> If they don't find a leak, what other possible problems might cause a
> system to act this way?
Surfersabo - 13 Aug 2005 23:30 GMT
ALRIGHT!!!

For now... I am finally cool!

Can I really expect this bliss to last?  (Probably not)

I added about half a can and the A/C works great.

I guess if I have a leak, it will stop working.
I also guess that if the leak is slow enough I will have saved myself
about 1500 bucks thanks to you guys and your patience.
Nathan W. Collier - 13 Aug 2005 23:58 GMT
> if the leak is slow enough I will have saved myself
> about 1500 bucks thanks to you guys and your patience.

let me know where to send the bill.  :-)

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user@domain.invalid - 14 Aug 2005 00:37 GMT
I think you got it  that is if it will hold for a least 9 months. Just
remember all compressors will leak some so having to add a little every
so often is not a problem.

> ALRIGHT!!!
>
[quoted text clipped - 7 lines]
> I also guess that if the leak is slow enough I will have saved myself
> about 1500 bucks thanks to you guys and your patience.
user@domain.invalid - 14 Aug 2005 00:08 GMT
The compressor should be clicking on and off at a rate determined by the
 ambient temperature.  Whats the high side pressure ?

> Thank you all very much for the comments!!!
>
[quoted text clipped - 19 lines]
>
> Again, I really appreciate the help in learning about this.
Nathan W. Collier - 15 Aug 2005 18:11 GMT
> The compressor should be clicking on and off at a rate determined by the
> ambient temperature.

its clicking on and off on the low pressure switch.

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SnoMan - 14 Aug 2005 19:36 GMT
>if you have 100 psi, running or not, you probably don’t have a
>leak
[quoted text clipped - 5 lines]
>
>low funds ?

The amount of pressure you have in system depends on the tempature of
the system but this is not a accurate test always because as long as
there is enough freon in the system to keep some  liquid under
pressure  the pressure will be at a constant vs tempature. The real
"test" of a charge state is when it is running and tempature and
humidity is factored in. It is not cut and dried as some would lead
you to believe.
user@domain.invalid - 15 Aug 2005 03:24 GMT
It is all very simple unless you are a simple minded persons.

>>if you have 100 psi, running or not, you probably don’t have a
>>leak
[quoted text clipped - 13 lines]
> humidity is factored in. It is not cut and dried as some would lead
> you to believe.
 
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