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Car Forum / Dodge / Dodge Trucks / December 2005

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2003 Ram diesel auto slamming into 2nd gear at 80mph on freeway!

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HorseHauler - 02 Dec 2005 23:04 GMT
My 2003 Ram diesel automatic has had this problem before and under
warranty they "fixed" it (don't know what they did/didn't document it.)
Now we're way out of warranty and it has started again.  I'll be
driving down the freeway, whether at 65 or 85mph, and I'll feel the
truck suck back power for a split second then the whole thing lunches,
jarringly slows down with crazy revs going on, it red lines the tach
and I'm in 2nd gear!  Along with this problem is the fact that I feel
the truck has lost a bit of oomph.  I feel it sucking back when I step
on the accelerator; it feels like a pressure build up and you can hear
the engine revving higher, but it doesn't go a lot faster like it used
to.  And it feels like it's going to slam into 2nd gear.  Have also
lost a bit of towing power too.  WTF?

I initially thought it was the transmission, but it really isn't.
Tranny works fine.  Could it be the PCM or the MAP?  Would any of this
be covered under the "Powertrain" portion of the warranty (which is
more extensive/longer than the standard portion)?

Anyone have this problem?  Or is it just my doomed truck?  (I've had
EXTENSIVE problems of EVERY sort with my truck.)

~Bev
Tom Lawrence - 02 Dec 2005 23:56 GMT
> I initially thought it was the transmission, but it really isn't.
> Tranny works fine.  Could it be the PCM or the MAP?  Would any of this
> be covered under the "Powertrain" portion of the warranty (which is
> more extensive/longer than the standard portion)?

Regardless of the problem (mechanical in the transmission, or electrical
with the PCM or related sensors), it should all be covered under the 7/70
powertrain warranty.

Something's causing the front band to apply, and that's putting you into 2nd
gear (actually, most likely a hybrid of a gear somewhere between 2nd and 3rd
in ratio, because the OD is probably still engaged).  It could be something
mechanical, as in a leak in the valve body that's allowing pressure to flow
to the front servo - or it could be electrical, as in a bad governor
pressure solenoid that's not keeping the governor pressure up where it needs
to be.
HorseHauler - 03 Dec 2005 16:04 GMT
Thank you so much for your time.  I remember them mentioning something
the first time (when they "fixed" it) mentioning the word 'pressure' so
I am going to hand the dealer mechanics a list of things to look over.
May sound silly, but it took 5 (five) trips to the dealer mechanic in 2
months before they "fixed" it.  They kept just sending me home with a
note "could not duplicate problem".

So both of these suggestions are going on the list.  And I KNOW they
are going to try and charge me and claim it's out of warranty.  So
that's why I wanted to know if you guys felt it was to still be covered
under my 7/70.  Seeing that we feel it should I can go in there with
both guns blazing when they hand me a big fat bill.

Thanks again!

~Bev
Mike Simmons - 03 Dec 2005 16:59 GMT
> Thank you so much for your time.  I remember them mentioning something
> the first time (when they "fixed" it) mentioning the word 'pressure' so
[quoted text clipped - 12 lines]
>
> ~Bev

Bev:

Just a note of caution. Just because some well meaning folks in this
newsgroup "feel" that your problem is covered under the 7/70 powertrain
warranty doesn't make it necessarily so. After all, no one here can be
certain of what the problem truly is.  The final arbiter of whether warranty
coverage applies to your repair is DaimlerChrysler, not the dealer.  You
should advise the dealer of the problem with the vehicle and ask that you be
called with a diagnosis and estimate of repairs before any work is
commenced.  Be advised, that if the repair is covered under the warranty,
then the diagnostic charges will be covered also less your applicable
deductible.  If on the other hand the repairs are not covered under the D/C
warranty, then you are obligated to pay the dealers reasonable diagnostic
charges to ascertain the problem.  You should be advised by the dealer what
the diagnostic charges will be before the work is started.  Make sure you
ask what the charges might be if the dealer fails to do this.

If after the diagnosis, the dealer determines that the repair is not covered
under the warranty, ask the dealer to do a VIP inquiry for warranty
coverage.  This report from D/C advises the dealer if the repair is covered
or not.  If it is not covered as outlined in the report, there is nothing
the dealer can do, he does not make the warranty decisions, only D/C can do
that.

So there is no need to go in "with guns blazing", that will get you nowhere.
As an educated consumer, you should be aware that anytime you ask someone to
perform a service for you, there will be charges that have to be paid by
someone.  Always determine in advance, who that someone may be.

Hope this helps!

Chryco Service Manager
Tom Lawrence - 03 Dec 2005 17:13 GMT
> certain of what the problem truly is.  The final arbiter of whether
> warranty coverage applies to your repair is DaimlerChrysler, not the
> dealer.

Right...  and the dealerships always follow the rules, and never try and
charge for something that should be covered under warranty...
Mike Simmons - 03 Dec 2005 20:04 GMT
>> certain of what the problem truly is.  The final arbiter of whether
>> warranty coverage applies to your repair is DaimlerChrysler, not the
>> dealer.
>
> Right...  and the dealerships always follow the rules, and never try and
> charge for something that should be covered under warranty...

That's why I recommended she ask the dealer to run the VIP, that way there
is no monkey biz and she will know the straight skinny.

Mike
TaskProperties - 04 Dec 2005 11:57 GMT
Perhaps is the truck named : Christine? heh heh
HorseHauler - 04 Dec 2005 19:03 GMT
Thanks for the help, all!

Yup, the actual gear lever is physically down into 2nd.  Don't know how
it gets there, but when I'm freaking out on the freeway and I reach
down to change it back to "D" I am able to do so and all is well again
(till it decides to do it again).  So it may be mechanical, but there
has also been a noticeable loss of power/acceleration in the truck too.
So I'm taking it in tomorrow morning and see what that gets me.  The
key code thing is a bit odd, too.  Yet something else for them to look
into.

~Bev
Max Dodge - 04 Dec 2005 21:11 GMT
Yup, if the lever is doing that, its a problem in the column. The power may
be down because the PCM sees this recurring event and doesn't know where its
coming from.

Signature

Max

"There are four boxes to be used in defense of liberty:
soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)

> Thanks for the help, all!
>
[quoted text clipped - 8 lines]
>
> ~Bev
HorseHauler - 03 Dec 2005 18:22 GMT
"So there is no need to go in "with guns blazing", that will get you
nowhere. "

Oh, yes there is.  It's amazing how much better the service got when I
stopped being the nice, understanding girl and turned into a flaming
bitch.  I only turned into a flaming bitch when the sevice advisor
became so patronizing that it went beyond rude and became insulting.
They would NEVER have spoken to a man that way.  After I opened my can
of whoop a.s, they pulled out all the stops.  I finally got to deal
with the service manager who took me seriously, actually contacted D/C
with my truck concerns, got answers from D/C, actually fixed said
problem AND detailled my truck & gave me a free rental.  So being an
educated, reasonable person doesn't work at this place.  Once they
became customer service oriented & reasonable with me, then I was able
to put away the flaming bitch.

But I'll definintely make note to have them contact D/C regarding the
VIP inquiry for warranty coverage and get the prices up front for any
diagnostic work.  

~Bev
Marina - 03 Dec 2005 20:39 GMT
> "So there is no need to go in "with guns blazing", that will get you
> nowhere. "
[quoted text clipped - 4 lines]
> became so patronizing that it went beyond rude and became insulting.
> They would NEVER have spoken to a man that way.  

Right!  I hate that. grrrrr.

>After I opened my can
> of whoop a.s, they pulled out all the stops.  I finally got to deal
[quoted text clipped - 10 lines]
>
> ~Bev
Max Dodge - 03 Dec 2005 04:21 GMT
Sounds almost exactly like what I experienced when the APPS went a bit
haywire. Check for codes. If its really the trans, it'll either show as
governor codes, or no codes, indicating a hydraulic problem.

Signature

Max

"There are four boxes to be used in defense of liberty:
soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)

> My 2003 Ram diesel automatic has had this problem before and under
> warranty they "fixed" it (don't know what they did/didn't document it.)
[quoted text clipped - 18 lines]
>
> ~Bev
HorseHauler - 03 Dec 2005 16:06 GMT
Hey Max-

Almost forgot to ask, what is an "APPS"?  I want to stick this on my
list too and incase they claim ignorance I'd like to seem
semi-intellegent.

Thanks!

~Bev
Christopher  Thompson - 03 Dec 2005 16:51 GMT
Accelerator Pedal Position Sensor
> Hey Max-
>
[quoted text clipped - 5 lines]
>
> ~Bev
Tom Lawrence - 03 Dec 2005 17:01 GMT
> Almost forgot to ask, what is an "APPS"?  I want to stick this on my
> list too and incase they claim ignorance I'd like to seem
> semi-intellegent.

Accelerator Pedal Position Sensor.  If it's shifting from 4th to 3rd (ie.
same result as if you hit the O/D off button, or floored the accelerator),
this is a likely source of the problem.  But if it's really dumping into 2nd
gear at those speeds, it's not because of a flakey APPS.

At 85MPH, with a 3.73 axle ratio, dropping into 3rd would put your engine
RPMs at about 3400.  Dropping into 2nd gear would have them at almost
5000RPM.

When this happens at 85MPH, do the RPMs go over 4,000?
HorseHauler - 03 Dec 2005 18:07 GMT
No, it is truly dumping into 2nd gear.  I know this because I have to
reach down to the gear lever and bring it back into D from 2nd gear.
As for how many RPMs it hits in 2nd gear at 85mph, I can't tell you as
I am so freaked out when it happens that my first line of business is
to keep the truck from getting suddenly rear ended from behind (because
of the sudden lurching & deceleration), and then it's to pop it back
into D.  I never thought to look at the RPMs, but they are through the
roof by the sound of the poor truck.

~Bev
Tom Lawrence - 03 Dec 2005 22:00 GMT
> No, it is truly dumping into 2nd gear.  I know this because I have to
> reach down to the gear lever and bring it back into D from 2nd gear.

Okay.....  hold everything....

The GEARSHIFT is actually dropping into 2nd???  That's a whole different
problem - and strictly mechanical in nature.
Max Dodge - 03 Dec 2005 17:49 GMT
The APPS is the diesel equivalent to the throttle position sensor.

You don't mention if you got any codes. On the 03, turning the key on and
off three times, then back on, will cause all diagnostic codes to be
displayed on the odometer. If you are in possession of these, its more
ammunition when you talk to the service manager.

Signature

Max

"There are four boxes to be used in defense of liberty:
soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)

> Hey Max-
>
[quoted text clipped - 5 lines]
>
> ~Bev
HorseHauler - 03 Dec 2005 18:11 GMT
I didn't know about this code business, but I will check it out today.
Thanks for that.  I need as much help as possible there.  They really
do talk to me like I'm a total moron, or patronize me and all but pat
me on the head and send me on my way with a lollipop.  And I don't know
how they can't duplicate the problem as it happens to me everyday with
others having been in the truck with me to witness it.  

~Bev
HorseHauler - 03 Dec 2005 18:29 GMT
Hey!

I did the code thing and got:

P0633
P0219

Does that mean anything to anyone??

~Bev
FMB - 03 Dec 2005 19:15 GMT
See Below

> Hey!
>
[quoted text clipped - 6 lines]
>
> ~Bev

FMB
Tom Lawrence - 03 Dec 2005 22:01 GMT
>> P0219    Engine Overspeed

Like she really needed the $&@^!^$ computer to tell her that!  :^)
Max Dodge - 03 Dec 2005 21:28 GMT
0219 means engine overspeed, so it looks like your trans has in fact
downshifted.

0633 indicates SKIM Key Not Programmed in PCM

I'm not familiar with the second code, Tom Lawrence has an 03, if he doesn't
chime in shortly, ping him or email him.

Signature

Max

"There are four boxes to be used in defense of liberty:
soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)

> Hey!
>
[quoted text clipped - 6 lines]
>
> ~Bev
Tom Lawrence - 03 Dec 2005 22:05 GMT
> 0633 indicates SKIM Key Not Programmed in PCM
>
> I'm not familiar with the second code, Tom Lawrence has an 03, if he
> doesn't chime in shortly, ping him or email him.

My guess would be her truck wasn't equipped with the Sentry Key system, and
that code is just always there.  That, or the PCM lost it's secret key, and
therefore the Sentry Key system isn't working (ie. any old key will start
the truck).  I might mention it to the dealer when it's in, but it's not
part of this particular problem.
 
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