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Car Forum / Dodge / Dodge Trucks / December 2005

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1986 Blower Problem

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Bruce Mercer - 21 Dec 2005 21:05 GMT
I'm getting ready to sell my '86 Dodge 1/2 ton p.u. to my brother and I go
out to find that the blower will only work on high speed now. It has a four
speed swithch. The vacuum operated louvers for various functions works fine
and directs the air where it's supposed to be and the a/c works fine but the
blower will only work on high now. Is there a relay somewhere, if so where?
Or is this another problem? Should I give it a good whack somewhere?
Help please.
Thanks in advance.
Bruce
John Kunkel - 21 Dec 2005 22:43 GMT
> I'm getting ready to sell my '86 Dodge 1/2 ton p.u. to my brother and I go
> out to find that the blower will only work on high speed now. It has a
[quoted text clipped - 3 lines]
> somewhere, if so where? Or is this another problem? Should I give it a
> good whack somewhere?

There is a blower motor resistor block located in the heater/AC housing, it
controls the lower speeds but is bypassed in the high speed.
An open circuit in one of the resistor windings will prevent the lower
speeds from working.
Bruce Mercer - 22 Dec 2005 00:35 GMT
> There is a blower motor resistor block located in the heater/AC housing,
> it controls the lower speeds but is bypassed in the high speed.
> An open circuit in one of the resistor windings will prevent the lower
> speeds from working.
Thanks for that information. Can you tell me it's exact location? Is it in
the dash, behind the glove box or down
lower? If it's something I can find I could replace it if it does test open.
Finding it would be my problem.

Bruce
John Kunkel - 22 Dec 2005 18:08 GMT
>> There is a blower motor resistor block located in the heater/AC housing,
>> it controls the lower speeds but is bypassed in the high speed.
[quoted text clipped - 4 lines]
> lower? If it's something I can find I could replace it if it does test
> open. Finding it would be my problem.

Can't help you with location, but it's a bakelite block usually held in with
two screws.
Larry Crites - 23 Dec 2005 20:32 GMT
And, if you replace it and it goes out again, chances are you need a new
blower motor because they start drawing too much current and take out the
resistor when the bearings/bushings get bad.

Larry
Behold Beware Believe

| >> There is a blower motor resistor block located in the heater/AC housing,
| >> it controls the lower speeds but is bypassed in the high speed.
[quoted text clipped - 7 lines]
| Can't help you with location, but it's a bakelite block usually held in with
| two screws.
Bruce Mercer - 25 Dec 2005 18:55 GMT
So far, I haven't been able to find it's location. I looked behing the glove
box, nothing there but those air servo things that control the air passages
and some kind of a block with a plug in it in the far right hand side. After
I get the replacement I may be able to tell by the plug configuration if
that is it or not. It looks too large, but what do I know. Also, I have to
go out to the dealer to get one. Autozone, etc. doesn't carry it. Hopefully
the new one will look like or similar to the old one.

Bruce

> And, if you replace it and it goes out again, chances are you need a new
> blower motor because they start drawing too much current and take out the
[quoted text clipped - 19 lines]
> with
> | two screws.
shafferf@modempool.com - 25 Dec 2005 23:24 GMT
> So far, I haven't been able to find it's location. I looked behing the glove
> box, nothing there but those air servo things that control the air passages
[quoted text clipped - 5 lines]
>
> Bruce

If I remember correctly, by removing the glove box you can see
about 4 or 5 wires going to a connector at the upper portion or
top of the heater housing.  After unplugging the wires and
removing two screws you can lift the resistor block out of the
housing.  The nichrome wire coils making up the resistors and a
diode hang down inside the air flow in the housing.
Bruce Mercer - 27 Dec 2005 21:46 GMT
<
> If I remember correctly, by removing the glove box you can see about 4 or
> 5 wires going to a connector at the upper portion or top of the heater
> housing.  After unplugging the wires and removing two screws you can lift
> the resistor block out of the housing.  The nichrome wire coils making up
> the resistors and a diode hang down inside the air flow in the housing.

That did it, thanks. I had looked in there before but not up high enough and
it was
pouring down rain that day. I went right to it today. I really appreciate
the help. This is a
great old truck but I am having to sell it to my brother. I wouldn't be
selling it to a family
member if it wasn't a good one. At 137,000 mi. it doesn't burn or leak oil
and the pressure
is still to the right of center. It amazes me. I've already got seller's
remorse as I've owned it for nine years,
but I didn't even put 200 miles on it last year.

Bruce
 
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