after giving my 75 Dodge the winter off. i went out to wake her up for
some spring cleaning and a trip to the Dump. the Old Girl started up
just fine : ) but when i put on the brakes the peddle was (vary hard to
push) and (wouldn't return) the peddle stayed down making the brakes
lock.. it felt like a broken return spring or somthing.. i could still
drive the Old Girl but i would have to pull the peddle up by hooking my
foot under the brake peddle to release the brakes..... my first thought
was the linkage and rod from the peddle to the master-cylinder was in
need of oil... i crawled under the dash with a squirt can of oil and
WD-40.. but that didn't work.. i then went under the hood and loosened
the
(Master-Cylinder nuts) to the (Power-Brake-Booster) 3 or 4 turns to see
if the plunger rod was binding between the Fire-Wall or Booster.... i
pumped the peddle a few times hoping it would free up.. NOPE the brake
peddle still doesn't return after depressing it...
so my QUESTION is...
#1. could it be a bad Vacuum-Brake-Booster??
#2. how do i check the BOOSTER??
#3.can a BOOSTER be Rebuilt?
> after giving my 75 Dodge the winter off. i went out to wake her up for
> some spring cleaning and a trip to the Dump. the Old Girl started up
[quoted text clipped - 13 lines]
> so my QUESTION is...
> #1. could it be a bad Vacuum-Brake-Booster??
Possibly but unlikely. If the booster was the cause, pulling up on the
pedal would not release the brakes.
> #2. how do i check the BOOSTER??
I would remove the booster and check the pedal for free movement then. If
it moves freely then the booster is the probable cause and if not, look
where the linkage comes thru the fire wall for corrosion there and make sure
that no wired came loose and are jamed up in the linkage under the dash.
> #3.can a BOOSTER be Rebuilt?
Nope.

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If at first you don't succeed, you're not cut out for skydiving
Replace the master cylinder and flush the water out of the system. Use DOT 4
fluid or if you really want to prevent water problems, DOT -5 Silicone
Fluid.

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Budd Cochran
John 3:16-17, Ephesians 2:8-9
"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)
> after giving my 75 Dodge the winter off. i went out to wake her up for
> some spring cleaning and a trip to the Dump. the Old Girl started up
[quoted text clipped - 15 lines]
> #2. how do i check the BOOSTER??
> #3.can a BOOSTER be Rebuilt?
Nosey - 29 Mar 2006 17:12 GMT
> Replace the master cylinder and flush the water out of the system.
> Use DOT 4 fluid or if you really want to prevent water problems, DOT -5
> Silicone
> Fluid.
I've heard that DOT 5 fluid is best if your vehicle sits for long periods of
time. Some people say you have to flush the system completely with alcohol
before switching to DOT 5, and some will swear that you do not. I'm not sure
if it's really necessary but I think I'd take the time to do it anyway just
to remove any doubt. If I suspected I had moisture in my brake system and
was going to flush the brake lines anyway, I'd go with DOT 5.

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Ken
Budd Cochran - 29 Mar 2006 18:25 GMT
Rick Ehrenberg (S.A.E.) of Mopar Action says to just flush it thru. He uses
it in the Green Brick 67 Plymouth Valiant.

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Budd Cochran
"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)
>> Replace the master cylinder and flush the water out of the system.
>> Use DOT 4 fluid or if you really want to prevent water problems, DOT -5
[quoted text clipped - 8 lines]
> brake system and was going to flush the brake lines anyway, I'd go with
> DOT 5.
John G - 30 Mar 2006 16:59 GMT
it has DOT-5 fluid in it... i really don't think the problem is in the
master-cylinder... the fluid is vary clean and the brakes work fine...
it feels like the (power) brakes aren't working... again:: the pedal
works vary hard and i have to pull up vary hard with my toe to fully
release the brakes.. take no offence but i still think the problem is in
the Vacuume-Booster.... but i have been wrong before...lol.. i will
take your advice and bleed the brakes out tonight and post the
results....
Thank you : )
Budd Cochran - 30 Mar 2006 20:08 GMT
John,
Hmmm, it looks like I goofed a bit ... I missed the pedal lifting part . .
my bad. (smacks left hand with right hand) My apologies.
Check the vacuum line to make sure it isn't cracked between the booster and
the engine. A bad line would prevent having any boost.
I took a peek into my son's Haynes manual and I didn't see any return spring
on the pedal itself, however, there might be one on the booster to return
the pedal. If it is supposed to use a clip on the push rod to bear against,
the clip might be gone, rusted through, or slipped out of it's groove.

Signature
Budd Cochran
John 3:16-17, Ephesians 2:8-9
"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)
> it has DOT-5 fluid in it... i really don't think the problem is in the
> master-cylinder... the fluid is vary clean and the brakes work fine...
[quoted text clipped - 5 lines]
> results....
> Thank you : )
John Kunkel - 30 Mar 2006 20:09 GMT
> it has DOT-5 fluid in it... i really don't think the problem is in the
> master-cylinder... the fluid is vary clean and the brakes work fine...
[quoted text clipped - 5 lines]
> results....
> Thank you : )
Since there is no mechanical link between the MC and the booster it's
unlikely that the MC is the problem; to be sure, back the MC attach nuts way
off and pull the MC away from the booster enough to expose the pushrod. If
the pedal still sticks with the MC disconnected the booster is the problem.
BTW, the booster IS rebuildable.
Budd Cochran - 30 Mar 2006 23:35 GMT
I knew you could get parts to rebuild them many moons ago, but I had figured
that those, like many other things, had gone the way of the Dodo.

Signature
Budd Cochran
>> it has DOT-5 fluid in it... i really don't think the problem is in the
>> master-cylinder... the fluid is vary clean and the brakes work fine...
[quoted text clipped - 13 lines]
>
> BTW, the booster IS rebuildable.