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Car Forum / Dodge / Dodge Trucks / April 2006

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2002 Dakota Questions

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CrashTestDummy - 12 Apr 2006 05:24 GMT
  Hi, I'm new to the group but just sifted through about 12k
messages. My 2002 Dodge Dakota (3.9 V-6, 5-spd, 2WD, Club Cab) was my
first ever new vehicle purchase. It'll be paid off around this time
next year and currently has about 95,000 miles on the odometer. It's
primary use is commercial (pest control) here in DFW (TX) area.

  My primary question for the group involves the fault code: P0601

  I know that this code indicates a failed PCM, but I'm wondering A)
Is there any way to suspend the code long enough to pass inspection
(since my sticker has already expired)? And, B) What's the deal with
"flashing" a new PCM unit?

  I'm told that "flashing" is a method of installing my specific
truck's parameters onto the new PCM. One fellow (online forum) said
that a new PCM would be about $300 plus $100 to "flash" it. My local
Autozone has a PCM for my Dakota in stock for $237.00. A call to my
dealer returned an estimate of $535.60 (no mention of flashing), with
a $100 core charge if we didn't bring in the original PCM, *and* they
didn't have one in stock (3-5 days from the warehouse).

  Can anyone here shed any better light on this issue? I'm looking
for the correct, but least expensive solution.

  My secondary question involves oil pumps: On my 3.9 V-6 is it
possible to replace the oil pump with a high volume unit without
raising the engine? I don't mind getting my hands dirty but I'm trying
to estimate the down time for such a job since I use the truck for
work.

  Like several other 3.9 owners have posted, my Dakota started
experiencing oil pressure and sludge problems at about 60k miles. And
as in Brant's case (a.a.d.t. - 12/26/2005), a local shop informed me
that a total rebuild was necessary. This despite regular oil and
filter changes. Fortunately, a local transmission expert (whom I was
seeing on unrelated issues), recommended draining the oil and
refilling with a combination of transmission fluid and Valvoline.
Apparently transmission fluid has something like 17 unique cleansing
agents and is much, much less harmful to a typical gasoline engine
than kerosene would be. The routine was to change it, drive it half an
hour or so, flush, rinse, repeat. After three times I refilled with
Valvoline and a new filter. The fellow also explained that Jiffy Lube
and similar oil change shops buy bulk oil in drums and that the
quality, no matter the brand name, is inferior to the stuff we buy at
Autozone, Napa and WalMart. He recommended Valvoline as the top
non-synthetic motor oil, and in my case recommended a slightly thicker
weight to compensate for the high temperatures of Texas summers.

  I had been taking my Dakota into the shops for oil changes simply
because I was in a hurry. Now I make time to perform my own oil
changes using Valvoline exclusively. In any case, I continue to have
the occasional loss of oil pressure after a while and just accept that
as an indication that it's time for an oil change... which always
solves the problem. Apparently when the oil breaks downs and loses
viscosity, it becomes too thin to retain pressure.

  No big deal, but I'd like to install a high-volume pump just for
extra piece of mind (especially after reading Mr. Lusardi's comments
on Chrysler's tendency to use small-volume pumps on everything).

  Additionally, I may need more clarification on the heat/ac fan
problem, since my truck appears to share this same issue (fan only
works on high). Reviewing some of the pertinent posts it sounds as if
the most common cause is a "blower motor resistor?" Which is usually
"located on the passenger side firewall near the A/C accumulator?"

  Other than these things I haven't had much trouble with my Dakota.
The (manual) driver's side window is hard to roll down for some
reason, and like an idiot I failed to take it in while still under
warranty. My transmission has this odd tendency to pop out of first
gear on initial acceleration from time to time. I had a P0455 fault
code that was traced to a U-shaped hose under the truck that connects
to the canister (so other owners might check that area first if they
see that code). And I had to replace an entire front hub once when a
wheel bearing went bad, but overall it's done pretty well.

  Anyway, thanks in advance for any help ya'll might be able to
provide and it's nice to find a group dedicated to Dodge trucks.

CrashTestDummy - '85 RM 250
f.j.bradfordREMOVE@verizon.net
Tom Lawrence - 12 Apr 2006 05:39 GMT
>   Additionally, I may need more clarification on the heat/ac fan
> problem, since my truck appears to share this same issue (fan only
> works on high). Reviewing some of the pertinent posts it sounds as if
> the most common cause is a "blower motor resistor?" Which is usually
> "located on the passenger side firewall near the A/C accumulator?"

In your case, it's in the passenger compartment.  See this link for details
and photos:
http://www.thegatesofdawn.ca/wordpress/?p=60
CrashTestDummy - 12 Apr 2006 06:00 GMT
>>   Additionally, I may need more clarification on the heat/ac fan
>> problem, since my truck appears to share this same issue (fan only
[quoted text clipped - 5 lines]
>and photos:
>http://www.thegatesofdawn.ca/wordpress/?p=60

  Awesome! Thanks Tom!  :-)

CrashTestDummy - '85 RM 250
f.j.bradfordREMOVE@verizon.net
GeekBoy - 12 Apr 2006 05:46 GMT
>   Hi, I'm new to the group but just sifted through about 12k
> messages. My 2002 Dodge Dakota (3.9 V-6, 5-spd, 2WD, Club Cab) was my
[quoted text clipped - 19 lines]
>   Can anyone here shed any better light on this issue? I'm looking
> for the correct, but least expensive solution.

The least expensive way is to just don't get an inspection.
So what if you eventually do get pulled over?
What gets you pulled over is the color of the plate tag in the window.
The cops never notice the inspection sticker.
Even if you did get a citation for the inspection you will have 10 - 15 days
to go get an inspection and go to court and they will "dismiss" the ticket
for a $10 fee.
If your business cannot pay for a $400 for a part on a very important tool
which helps you make money in the business, maybe you should find something
else to make money at

>   My secondary question involves oil pumps: On my 3.9 V-6 is it
> possible to replace the oil pump with a high volume unit without
[quoted text clipped - 53 lines]
> CrashTestDummy - '85 RM 250
> f.j.bradfordREMOVE@verizon.net
miles - 12 Apr 2006 05:56 GMT
> The least expensive way is to just don't get an inspection.
> So what if you eventually do get pulled over?
[quoted text clipped - 3 lines]
> to go get an inspection and go to court and they will "dismiss" the ticket
> for a $10 fee.

Here in Arizona they charge $8 a month for each month past registration
due date.  Have to have a vehicle smog tested and have insurance in
order to register it.  Driving without proof of insurance is a $400 fine.

Too bad he's got 95K.  The emissions warranty is 8yr/80,000 I believe
and that would cover PCM issues.
GeekBoy - 12 Apr 2006 06:23 GMT
>> The least expensive way is to just don't get an inspection.
>> So what if you eventually do get pulled over?
[quoted text clipped - 10 lines]
> Too bad he's got 95K.  The emissions warranty is 8yr/80,000 I believe and
> that would cover PCM issues.

Well Arizona is becoming more like California as more white californians
leave to escape that state then to turn around to make it like it the state
they left.

Texas is nothing like California or Arizona.
In Texas you can get away with stuff like that.
And in Texas there are only like 3 places that have smog checks. Houston and
Dallas/Ft Worth areas and I think San Antonio.

As for insurance, there are ways to get out of that. It's called burden of
proof of the state to proove one did not have insuance at the time of
operation in a court of law. Are they going to call 100s of thousands of
ins. companies to see if you do business with them?
Ol' Duffer - 12 Apr 2006 13:17 GMT
> As for insurance, there are ways to get out of that. It's called burden of
> proof of the state to proove one did not have insuance at the time of
> operation in a court of law. Are they going to call 100s of thousands of
> ins. companies to see if you do business with them?

WRONG!

Financial responsibility laws put the burden of proof on the driver.
Some of us think it's totally wrong-headed, un-American, and overall
bad legislation, but our elected representatives did it anyway.  Go
to court with your theory, you will find yourself walking for quite
awhile and with a much lighter wallet.
GeekBoy - 12 Apr 2006 15:27 GMT
>> As for insurance, there are ways to get out of that. It's called burden
>> of
[quoted text clipped - 9 lines]
> to court with your theory, you will find yourself walking for quite
> awhile and with a much lighter wallet.

RIGHT!

I did and the prosecutor dismissed ALL my charges even those I was clearly
guity of.

Those laws do not cancel out the US Constitution, now go back to NASAR ,
beer and being a sheep
CrashTestDummy - 12 Apr 2006 06:23 GMT
>Here in Arizona they charge $8 a month for each month past registration
>due date.  Have to have a vehicle smog tested and have insurance in
>order to register it.  Driving without proof of insurance is a $400 fine.

  It's something similar here in Texas, Miles. As GeekBoy explained,
there's not much penalty for expired inspection sticker, but the
registration sticker is different. Which is why I have to resolve this
issue soon now. My inspection sticker expired in January, but my
resistration sticker expires this month. My insurance NEVER expires,
or I'd park the truck. But as you said, it'll have to pass inspection
before I can register it again.

>Too bad he's got 95K.  The emissions warranty is 8yr/80,000 I believe
>and that would cover PCM issues.

  Yeah, I saw that on another online forum.

  Basically I'm just looking for experience and/or suggestions before
I go spend a few hundred dollars. I thought maybe someone here had a
similar situation and might offer the most reasonable solution. For
example, if I were to purchase the $237 Autozone PCM, would I then
have trouble getting a shop or dealership to "flash" it for me (since
I didn't buy it directly from them)? Is there a more inexpensive
source for quality PCMs? Is the only correct solution to take it to
the dealer? Stuff like that.

CrashTestDummy - '85 RM 250
f.j.bradfordREMOVE@verizon.net
CrashTestDummy - 12 Apr 2006 06:08 GMT
>If your business cannot pay for a $400 for a part on a very important tool
>which helps you make money in the business, maybe you should find something
>else to make money at

  Hehehe, I'd love to, believe me. Unfortunately, I'm the
owner/operator of a [very] small, family owned-business that I'm in
the process of purchasing outright, so there's not a lot of profit
after expenses. I'm lucky that the business is able to make my $400
monthly truck payments for me. Maintenance, incidentals and repairs
are my problem. At least I'm not draining the economy via welfare.
Thanks for the advice though.

CrashTestDummy - '85 RM 250
f.j.bradfordREMOVE@verizon.net
GeekBoy - 12 Apr 2006 06:30 GMT
>>If your business cannot pay for a $400 for a part on a very important tool
>>which helps you make money in the business, maybe you should find
[quoted text clipped - 8 lines]
> are my problem. At least I'm not draining the economy via welfare.
> Thanks for the advice though.

True true.
Have you tried a junk yard yet

> CrashTestDummy - '85 RM 250
> f.j.bradfordREMOVE@verizon.net
CrashTestDummy - 12 Apr 2006 06:55 GMT
>>>If your business cannot pay for a $400 for a part on a very important tool
>>>which helps you make money in the business, maybe you should find
[quoted text clipped - 11 lines]
>True true.
>Have you tried a junk yard yet

  Now there's an idea I hadn't considered. I'm usually hesitant to
purchase used electronics, but I might just check into this to see if
a used piece might be inexpensive enough to justify a gamble. Thanks
GB!

CrashTestDummy - '85 RM 250
f.j.bradfordREMOVE@verizon.net
GeekBoy - 12 Apr 2006 15:35 GMT
>>>>If your business cannot pay for a $400 for a part on a very important
>>>>tool
[quoted text clipped - 17 lines]
> a used piece might be inexpensive enough to justify a gamble. Thanks
> GB!

I had a car where the computer was going out, went to a junk yard after the
price was $200 or more at the dealer. Found one at a junk yard for $18

> CrashTestDummy - '85 RM 250
> f.j.bradfordREMOVE@verizon.net
gunbunny31@msn.com - 12 Apr 2006 17:25 GMT
I wouldn't use one from a junk yard. The PCM and the BCM won't be able
to talk to one another. The VIN is burned into both and when they go
into the "handshake protocol" they wont read one another due to the
different VIN's. Once the VIN is burned in, thats it, no going back.
This is what the flash process is about. I would use the Mopar part for
sure. Yes its a little more expensive up front, but how many times do
you want to replace a Autozone part? even if does have the waranty
you'll pay to flash it every time.
Most decent mechanics won't use Autozone stuff (I don't care what
anyone says, the place is only good for oil and car polish) and would
steer you clear of that just for the agravation of it all. As for the
dealer flashing the the part, they will have the most up-to-date
software so that is a plus too. I send my DRBIII (Chrysler scan tool)st
once a month for the most updated flashes for that reason.
GeekBoy - 12 Apr 2006 20:23 GMT
>I wouldn't use one from a junk yard. The PCM and the BCM won't be able
> to talk to one another. The VIN is burned into both and when they go
> into the "handshake protocol" they wont read one another due to the
> different VIN's. Once the VIN is burned in, thats it, no going back.

I was not aware of that. I know you can change out those devices in GM
vehicles without problems.

> This is what the flash process is about. I would use the Mopar part for
> sure. Yes its a little more expensive up front, but how many times do
[quoted text clipped - 6 lines]
> software so that is a plus too. I send my DRBIII (Chrysler scan tool)st
> once a month for the most updated flashes for that reason.
aka-SBM - 14 Apr 2006 00:59 GMT
>>I wouldn't use one from a junk yard. The PCM and the BCM won't be able
>> to talk to one another. The VIN is burned into both and when they go
[quoted text clipped - 3 lines]
> I was not aware of that. I know you can change out those devices in GM
> vehicles without problems.

Umm..yes, and no.
Depends on what year it is. Everyones going to this way.

>> This is what the flash process is about. I would use the Mopar part for
>> sure. Yes its a little more expensive up front, but how many times do
[quoted text clipped - 6 lines]
>> software so that is a plus too. I send my DRBIII (Chrysler scan tool)st
>> once a month for the most updated flashes for that reason.
 
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