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Car Forum / Dodge / Dodge Trucks / September 2006

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Pinion depth setting, 9.25

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Bruce - 26 Sep 2006 01:17 GMT
I've set up about 5 axles, a mix of Ford 9" and D44 and have the equipment,
experience, and success rate ;^)

The issue is I always have done a complete gear swap. I only plan to replace
the bearings on my 98 since the R&P look fine and I caught the bearings early
(beginning of some fretting on the carrier and pinion bearings).

Since I am keeping the R&P, is it possible to use the same pinion depth shims
for the new bearings (I'll replace the shims, just use the same pack
thickness)? My reason for asking is that it usually is impossible to remove
the new bearing once installed without destroying it should I need to adjust
the shim pack further. I suppose I can measure the critical dimensions on the
old pinion with the old bearing and make any adjustments for the new bearing
being different, but since the old bearing is worn I might not get a good
reading.
Alternatively I could hone the new bearing or pinion so that I get a fit that
is easier to remove but that is a pain...

Any ideas?
Thanks,
-Bruce
Budd Cochran - 26 Sep 2006 02:40 GMT
> I've set up about 5 axles, a mix of Ford 9" and D44 and have the
> equipment,
[quoted text clipped - 26 lines]
> Thanks,
> -Bruce

Bruce,

The 9.25 adjusts a lot like an 8.75 Mopar.

If you're using the same gears but all new bearings you will need to at
least check the pinion depth as the new bearings can be off a few
thousandths then adjust if needed. Then set your lash and depth according to
specs.

Budd

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bruce - 26 Sep 2006 14:46 GMT
Thanks people!

I checked the pinion depth and mesh pattern before removal so I have a
good reference.
I suppose I could just go for it and use a new shim of same thickness,
then install and recheck the depth. If it comes up short, I could add
shims behind the bearing race in the housing. If it comes up long I
have a problem (50-50 chance)!

I'm glad I read about the problems people are having with pinion
bearings here. I started to get the "whine" that at first sounded like
tires. I figured that at 70k my gears should still be fine but after
reading about early failures I blocked up the rear and ran it unloaded
and in gear...(ugh)!

Just as a data point, the truck is a 98 w/70k miles (2wd, 5.8L, 1500)
and has towed the occasional heavy load but in general has been treated
well. The only other problem has been an annoying coolant leak at the
thermostat housing.

-Bruce
Roy - 26 Sep 2006 15:00 GMT
> Thanks people!
>
[quoted text clipped - 17 lines]
>
> -Bruce

As a further data point, has the fluid been changed at regular intervals?

Roy
bruce - 26 Sep 2006 16:00 GMT
> As a further data point, has the fluid been changed at regular intervals?
>
> Roy

Maybe not as often as it should have, every 25K or so (two changes
since new).

-Bruce
Roy - 26 Sep 2006 17:02 GMT
>> As a further data point, has the fluid been changed at regular intervals?
>>
[quoted text clipped - 4 lines]
>
> -Bruce

Thanks much for the info.

Roy
Budd Cochran - 26 Sep 2006 19:34 GMT
What's really odd, in my opinion, is the old 79 D-150 my son now drives has
the 9.25 axle in it with over 400,000 miles on it, AFAIK. I put one set of
outer bearings in it at just under 300,000, otherwise, untouched.

So, what's gone wrong with that axle design since 79????

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

> Thanks people!
>
[quoted text clipped - 17 lines]
>
> -Bruce

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TBone - 26 Sep 2006 20:08 GMT
There is nothing wrong with the design Budd, what is wrong is the cost
cutting in the parts (such as in the bearings) used to make them now.

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If at first you don't succeed,  you're not cut out for skydiving

> What's really odd, in my opinion, is the old 79 D-150 my son now drives has
> the 9.25 axle in it with over 400,000 miles on it, AFAIK. I put one set of
[quoted text clipped - 23 lines]
> >
> > -Bruce
Budd Cochran - 26 Sep 2006 20:20 GMT
Chinese bearings instead of US made Timkens?

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

> There is nothing wrong with the design Budd, what is wrong is the cost
> cutting in the parts (such as in the bearings) used to make them now.
[quoted text clipped - 28 lines]
>> >
>> > -Bruce

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bruce - 27 Sep 2006 00:41 GMT
> Chinese bearings instead of US made Timkens?

This is what I was expecting based on what I read. The bearing at the
yoke end of the pinion shaft is/was a Timken. I haven't pulled the
carrier bearings of the case yet but I'd wager they are Timken as well.

-Bruce
test - 27 Sep 2006 01:17 GMT
I also rebuilt my rear axle recently for this problem and
was very surprised to pull out failed TIMKEN bearings.

I bought the complete bearing set from local hi-lo/ oreilly
auto parts place for around $100. It's the National / Bower BCA
brand and everything went together fine with great input and assistance
from this group and especially Tom Lawrence.

I just wished I could have found a reasonable priced locker unit to
put in the housing instead of the stock single track unit. I just didn't
have
the $450 that most places wanted.

My truck is a '98 1500 quad cab with 81K miles on it. Sounds just like
yours, pulled a few trailers, but nothing near abuse.

As far as changing fluids, they've all been serviced regularly, but I've
never seen bearing failure like this in anything I've owned.

We also have a 2000 Durango with 52K on the clock. I guess it'll be next.

Curtis

> Chinese bearings instead of US made Timkens?
>
[quoted text clipped - 31 lines]
>>> >
>>> > -Bruce
Budd Cochran - 27 Sep 2006 03:08 GMT
<LOL>

If you're referring to my old 79 and it's 9.25" diff, it was originally a
BLM truck for the State of Colorado, went thru two more owners then I got it
at just under 250,000 miles.

The engine was overhauled ( actually, just a nickel rebuild, rings, bearings
and a valve job) and then with 2000 miles on the new parts, towed/hauled an
estimated  12000 lbs over Vail Pass near Denver Colorado in late 1999.

Nope, it was never abused . . . .

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

>I also rebuilt my rear axle recently for this problem and
> was very surprised to pull out failed TIMKEN bearings.
[quoted text clipped - 58 lines]
>>>> >
>>>> > -Bruce

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TBone - 27 Sep 2006 12:39 GMT
Sadly, it appears that even though Timken bearings are still being used (as
seen by others posts here), cost cutting to keep the contract has degraded
their quality as well.  QC is expensive and cutting it down a notch can save
significant $$$$ but their is a cost to doing it as seen with the increased
failure rate or these rears.  I can only hope that the replacement ones they
sell to the open market are still of the same quality that they built their
reputation on in the past but I have my doubts.

Signature

If at first you don't succeed,  you're not cut out for skydiving

> Chinese bearings instead of US made Timkens?
>
[quoted text clipped - 30 lines]
> >> >
> >> > -Bruce
Budd Cochran - 27 Sep 2006 13:16 GMT
I'll still buy Timken and other US brands as often as I can to keep our
money here and not in foreign pockets.

I just bought Timken bearings from Car Parts for the rear axle of my
Lebaron. The quality looks excellent to me.

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

> Sadly, it appears that even though Timken bearings are still being used
> (as
[quoted text clipped - 53 lines]
>> >> >
>> >> > -Bruce

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TBone - 27 Sep 2006 18:42 GMT
> I'll still buy Timken and other US brands as often as I can to keep our
> money here and not in foreign pockets.

On this point we completely agree.

> I just bought Timken bearings from Car Parts for the rear axle of my
> Lebaron. The quality looks excellent to me.

I need to buy some replacement bearings in a month or two as well so thanks
for the heads up.  It looks like I will buy Timken as well.

Signature

If at first you don't succeed,  you're not cut out for skydiving

Big Al - 28 Sep 2006 06:41 GMT
> Chinese bearings instead of US made Timkens?

Pulled my Dexter axle apart today. Outer wheel bearings are made in Russia,
inners are Chinese. Wonder if the grease came from Iran?

Al
Budd Cochran - 28 Sep 2006 12:56 GMT
<LOL>

Dey's just dino squeezins.

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

>> Chinese bearings instead of US made Timkens?
>
> Pulled my Dexter axle apart today. Outer wheel bearings are made in
> Russia, inners are Chinese. Wonder if the grease came from Iran?
>
> Al

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beekeep - 28 Sep 2006 17:16 GMT
><LOL>
>
>Dey's just dino squeezins.

The ones that existed before the world was created according to your book?

beekeep
Budd Cochran - 28 Sep 2006 18:18 GMT
Ah, look who's injecting religious content. . . . .

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

> On Thu, 28 Sep 2006 05:56:32 -0600, "Budd Cochran" <mr-d150@preciscom
> SPAM.net>
[quoted text clipped - 7 lines]
>
> beekeep

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TBone - 28 Sep 2006 20:16 GMT
How about explaining it Mr. Corrections?  Where exactly did all that oil
come from?

Signature

If at first you don't succeed,  you're not cut out for skydiving

> Ah, look who's injecting religious content. . . . .
>
[quoted text clipped - 9 lines]
> >
> > beekeep
Budd Cochran - 28 Sep 2006 21:28 GMT
No.

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

> How about explaining it Mr. Corrections?  Where exactly did all that oil
> come from?
[quoted text clipped - 13 lines]
>> >
>> > beekeep

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TBone - 28 Sep 2006 22:04 GMT
Then once again, you don't do what you say you will.  Imagine that..

Signature

If at first you don't succeed,  you're not cut out for skydiving

> No.
>
[quoted text clipped - 15 lines]
> >> >
> >> > beekeep
Roy - 28 Sep 2006 23:02 GMT
> Then once again, you don't do what you say you will.  Imagine that..

I kinda think he didn't bite.

Roy
>> No.
>>
[quoted text clipped - 17 lines]
>> >> >
>> >> > beekeep
TBone - 28 Sep 2006 23:17 GMT
The sad thing is I wasn't even trolling.  I just wanted to see if even once
he would stand up to his word.  I guess he did in the past but anymore......

Signature

If at first you don't succeed,  you're not cut out for skydiving

>
> > Then once again, you don't do what you say you will.  Imagine that..
[quoted text clipped - 23 lines]
> >> >> >
> >> >> > beekeep
beekeep - 28 Sep 2006 23:45 GMT
>The sad thing is I wasn't even trolling.  I just wanted to see if even once
>he would stand up to his word.  I guess he did in the past but anymore......

He was a hoot  years ago and could mentally spar with the best of them.  Now he
seams to have run out of ammo.  Maybe we should take up a collection and get him
some Aricept.

beekeep
Budd Cochran - 29 Sep 2006 00:44 GMT
Yah got it in one, Roy.

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

>> Then once again, you don't do what you say you will.  Imagine that..
>
[quoted text clipped - 23 lines]
>>> >> >
>>> >> > beekeep

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TBone - 29 Sep 2006 01:28 GMT
Yea, sure he did, LOL!

Signature

If at first you don't succeed,  you're not cut out for skydiving

> Yah got it in one, Roy.
>
[quoted text clipped - 25 lines]
> >>> >> >
> >>> >> > beekeep
beekeep - 28 Sep 2006 23:09 GMT
>How about explaining it Mr. Corrections?  Where exactly did all that oil
>come from?

Mute point.  Everytime he opens his mouth he makes it clear that he was just
trolling and doesn't believe half the stuff he says.  Hell he can't even keep
his stories strait half the time.  It just goes to show the not only is the mind
a terrible thing to waste, its a terrible thing to loose as well.

beekeep
Tom Lawrence - 28 Sep 2006 23:49 GMT
> Mute point.  Everytime he opens his mouth he makes it clear that he was
> just
[quoted text clipped - 3 lines]
> the mind
> a terrible thing to waste, its a terrible thing to loose as well.

Well, fortunately it wasn't a "moot" point, with a "straight" story about
how terrible it is to "lose" one's mind.
beekeep - 29 Sep 2006 01:33 GMT
>> Mute point.  Everytime he opens his mouth he makes it clear that he was
>> just
[quoted text clipped - 6 lines]
>Well, fortunately it wasn't a "moot" point, with a "straight" story about
>how terrible it is to "lose" one's mind.

Spellen ain't my 4tay.

beekeep
aarcuda69062 - 26 Sep 2006 02:51 GMT
> I've set up about 5 axles, a mix of Ford 9" and D44 and have the equipment,
> experience, and success rate ;^)
[quoted text clipped - 17 lines]
> Thanks,
> -Bruce

The manufacturing tolerances of the pinion bearings are way
tighter than the choices you have for pinion depth shims, IOWs,
the bearings are made closer to size than you can account for
with a .001" pinion shim.
Replace the bearings and use the shim that's in there now.

You could hone out a new rear bearing to use to check pinion
depth, but I wouldn't install it permanently, you'd risk it
spinning on the pinion gear and causing unwanted damage.
 
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