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Car Forum / Dodge / Dodge Trucks / October 2006

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rocker pannels? --- question for nathan maybe?

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Chris Thompson - 04 Oct 2006 23:01 GMT
hey guys I'm looking for some advice from you wielding and body gurus. we
have a old Pontiac here in the garage that needs some new floor pans and
rocker panels wielded in. the pans I know I can do no problem. its the
rockers I have a question about.

do I need to put something like 1x1 tube in some sort of x fashion to
support the body from twisting when I cut the rockers out. I realize that I
want to cut then wield one side at a time.

Signature

----------------------------
-Chris
05 CTD
06 Liberty CRD

Real Trucks don't NEED spark plugs.

Budd Cochran - 05 Oct 2006 03:02 GMT
If you have the interior completely stripped, you'll need to brace it every
way you can think of. If you think it can move out of line in a certain
direction, it probably can.

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

> hey guys I'm looking for some advice from you wielding and body gurus. we
> have a old Pontiac here in the garage that needs some new floor pans and
[quoted text clipped - 4 lines]
> support the body from twisting when I cut the rockers out. I realize that
> I want to cut then wield one side at a time.

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Posted via a free Usenet account from http://www.teranews.com

Chris Thompson - 05 Oct 2006 03:12 GMT
that's my concern the floor pan is already out and the inside and bottom of
the rocker is gone for the most part. he already has the panels as there was
some rust holes on the outside just under the door that he knew about and
was already planning the replacement.

this is on a restoration me and a friend are working on together.
Signature

----------------------------
-Chris
05 CTD
06 Liberty CRD

Real Trucks don't NEED spark plugs.

> If you have the interior completely stripped, you'll need to brace it
> every way you can think of. If you think it can move out of line in a
[quoted text clipped - 8 lines]
>> support the body from twisting when I cut the rockers out. I realize that
>> I want to cut then wield one side at a time.
Budd Cochran - 05 Oct 2006 03:21 GMT
Oh darn.

You're gonna have find some way to find the correct dimensions for the
rockers and the whole floor area.

One of the big problems with body-on-frame cars is the body has no real
stiffness, unlike a unibody which can be made so it hardly moves when panels
are cut out.

Can you find a similar car ( a same year B-O-P body should be close) and get
the dimensions you need? Then jack it back to shape and weld in your braces.

Have you found a source for your panels? If it's a well reputed source, like
Year One, then the panels themselves can help in fixing things up.

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

> that's my concern the floor pan is already out and the inside and bottom
> of the rocker is gone for the most part. he already has the panels as
[quoted text clipped - 14 lines]
>>> support the body from twisting when I cut the rockers out. I realize
>>> that I want to cut then wield one side at a time.

Signature

Posted via a free Usenet account from http://www.teranews.com

Chris Thompson - 05 Oct 2006 04:53 GMT
yes we have the year one panels in hand. we have started with the pass side
floor pan in removing what was left of it. we found the inner side of the
rocker rotted as well, an unanticipated surprise but not totally unexpected
as he already has the new rockers also in hand, also from year one.

and to help or maybe make things worse. this car is a sub frame car, you
know the ones half unibody half frame rails front and rear.

Signature

----------------------------
-Chris
05 CTD
06 Liberty CRD

Real Trucks don't NEED spark plugs.

> Oh darn.
>
[quoted text clipped - 30 lines]
>>>> support the body from twisting when I cut the rockers out. I realize
>>>> that I want to cut then wield one side at a time.
Budd Cochran - 05 Oct 2006 17:33 GMT
Is it  bolt-in front sub-frame? If so, loosening it may let the panels go in
easier. The back is gonna be tough unless the sub-frame actually holds the
body in shape.

I have no personal experience with Year One, just reports from friends and
magazine articles, but they're supposed to be accurate. Let me know what you
think of their stuff.

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

> yes we have the year one panels in hand. we have started with the pass
> side floor pan in removing what was left of it. we found the inner side of
[quoted text clipped - 39 lines]
>>>>> support the body from twisting when I cut the rockers out. I realize
>>>>> that I want to cut then wield one side at a time.

Signature

Posted via a free Usenet account from http://www.teranews.com

Roy - 05 Oct 2006 19:26 GMT
> Is it  bolt-in front sub-frame? If so, loosening it may let the panels go
> in easier. The back is gonna be tough unless the sub-frame actually holds
> the body in shape.

I strongly disagree! Do not unbolt the frame connector bolts or there is a
good chance you will be unable to get anything straight on it imo. Is this a
early f-bird?

Roy
Budd Cochran - 05 Oct 2006 20:15 GMT
I won't argue, Roy. You're more the GM expert than I am. I was just doing my
best to help as I could.

Signature

Budd Cochran

John 3:16-17, Ephesians 2:8-9, Romans 3:23, 6:23

"Our Constitution was made only for a moral and religious people.
It is wholly inadequate for the government of any other."
(John Adams)

>> Is it  bolt-in front sub-frame? If so, loosening it may let the panels go
>> in easier. The back is gonna be tough unless the sub-frame actually holds
[quoted text clipped - 5 lines]
>
> Roy

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Roy - 05 Oct 2006 21:38 GMT
>I won't argue, Roy.

Not looking to argue.

>:You're more the GM expert than I am.

No expert but I've played with'em

>I was just doing my best to help as I could.

Understood.

Having said that, the sub frame bolted to it will help hold things in
alignment as he cut's and welds the floor and rockers together. He should
probably block under the rear and front subs so it won't sag. Of course if
he has a crash book with the spec's or perhaps a frame jig, not so big a
deal.
You are correct, year one has some good stuff.

Roy
Chris Thompson - 05 Oct 2006 22:47 GMT
no crash book no frame jig nothing. the floor pan seems to test fit well

Signature

----------------------------
-Chris
05 CTD
06 Liberty CRD

Real Trucks don't NEED spark plugs.

>
>>I won't argue, Roy.
[quoted text clipped - 17 lines]
>
> Roy
Roy - 05 Oct 2006 22:51 GMT
> no crash book no frame jig nothing. the floor pan seems to test fit well

I'd finish the floor to get some strength back into it before you touch the
rocker's.

Roy
> ----------------------------
> -Chris
[quoted text clipped - 23 lines]
>>
>> Roy
Chris Thompson - 06 Oct 2006 01:03 GMT
sad news man. we decided to do exactly that. had a full length front pan and
4x8 sheet to do repairs in rear seat section (rust spots) when we cut the
rear section the car dropped. seems the frame rail was rusted through, I
mean all the way on the right rear. he has ordered a new frame rail rush
shipped. when it arrives early next week we are going to load the car on my
equipment trailer so it can go to the local frame & race shop. the frame was
broken between the spring mounts and what little was left of the floor was
actually holding the right rear of the car up. a disappointing find for
sure. ill let you know what the frame shop has to say. for now we have
stopped progress. seeing as there is now a spring mount above where the rear
seat should be.

Signature

----------------------------
-Chris
05 CTD
06 Liberty CRD

Real Trucks don't NEED spark plugs.

>
>> no crash book no frame jig nothing. the floor pan seems to test fit well
[quoted text clipped - 3 lines]
>
> Roy
Roy - 06 Oct 2006 01:33 GMT
> sad news man. we decided to do exactly that. had a full length front pan
> and 4x8 sheet to do repairs in rear seat section (rust spots) when we cut
> the rear section the car dropped. seems the frame rail was rusted through,

Hmm not good at all. Would have thought the blocking would have supported
it.

>I mean all the way on the right rear. he has ordered a new frame rail rush
>shipped.

Might as well get both at this point.

Again what car is it? If it is a f-bird or camaro search around for one that
has been back halved. They may still have the stock frame around.

> when it arrives early next week we are going to load the car on my
> equipment trailer so it can go to the local frame & race shop. the frame
[quoted text clipped - 3 lines]
> stopped progress. seeing as there is now a spring mount above where the
> rear seat should be.

You are going to need spec's and numbers now. While he is going nuts
ordering parts you might as well get new sub frame mount rubbers and bolts.
You are also going to have to decide if it is worth doing. At this stage it
can start to get real pricey, real fast. Have you done one of these deals
before?

Roy

>>> no crash book no frame jig nothing. the floor pan seems to test fit well
>>
>> I'd finish the floor to get some strength back into it before you touch
>> the rocker's.
>>
>> Roy
Chris Thompson - 06 Oct 2006 03:59 GMT
yes I've done frame up with my uncle once before. on a 67 triumpth tr6 nice
car. this firebird I think is going to take a lot to make it right.
fortunately he's not looking to go show ready or I would not have agreed to
help in some stages of the restoration. I anticipated no major problems with
the floor pans the rocker panels I've talked him into taking that to a pro.
especially while they have to work on the rear subframe anyways.  I
anticipate him getting a little deeper then he really wants to by the time
its through, but I don't think it will detour him. I think that blocking
would have worked well had the rail not been unknowingly rusted completely
through. but point is its going to a frame shop and is going to be made
right before we go any further. I'm going to talk to him and see if I cant
get him to have the frame/bodyshop go ahead with pans and rockers while they
have it. makes life simpler for us. he wants to paint it himself so we will
see how that turns out.

Signature

----------------------------
-Chris
05 CTD
06 Liberty CRD

Real Trucks don't NEED spark plugs.

>
>> sad news man. we decided to do exactly that. had a full length front pan
[quoted text clipped - 37 lines]
>>>
>>> Roy
 
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