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Car Forum / Dodge / Dodge Trucks / November 2006

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Dif Oil Change, '98 Dakota

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Frank Boettcher - 09 Nov 2006 14:00 GMT
Going to change the differential oil in my '98 Dakota, 2wd, 3.9L auto.
Best to try to suction it out or take the cover off?  If take the
cover off, is there enough clearance to pry it loosed over a standard
oil collection pan (one of those plastics with a hard top) or does it
need to be lifted?  Best tool to break the Differential cover loose
without doing damage?

Thanks

Frank
Tom Lawrence - 09 Nov 2006 17:28 GMT
> Going to change the differential oil in my '98 Dakota, 2wd, 3.9L auto.
> Best to try to suction it out or take the cover off?

It's best to take the cover off.  That way you can get a look inside, and
check things out.  You'll need some RTV to re-seal it.

> If take the cover off, is there enough clearance to pry it loosed over a
> standard
> oil collection pan

Sure - though it might be better to use a catch pan with an open top - the
gear oil's going to dump out pretty much all at once, and the drain pans
that just have the center drain hole might not drain quickly enough to
prevent the gear oil from overflowing.  Depending on clearance, you may also
want to drop the spare tire.

> need to be lifted?  Best tool to break the Differential cover loose
> without doing damage?

A gasket scraper...  there'll be at least one spot where the flat part of
the carrier extends beyond the lip of the cover, where you can slide the
gasket scraper between the two.  A trick is to leave the top two bolts of
the cover in place, just loose (very loose) - that'll prevent the cover from
falling when you break the RTV seal.

Once drained, clean the cover and carrier mating surface with some brake
cleaner, and run a nice 1/8" bead of RTV around the perimeter of the cover,
going to the inside of the bolt holes.  Slap the cover back in place (try to
get it aligned the first time - don't want to be squishing the RTV back and
forth too much), and torque the bolts to 25 ft.lbs. in a criss-cross
pattern.  Let it set up a bit, then re-fill with gear oil, and friction
modifier if you have a limited slip.
beekeep - 09 Nov 2006 22:27 GMT
>> Going to change the differential oil in my '98 Dakota, 2wd, 3.9L auto.
>> Best to try to suction it out or take the cover off?
>
>It's best to take the cover off.  That way you can get a look inside, and
>check things out.  You'll need some RTV to re-seal it.

RTV is Real Tough Velcro.  After installing it you can throw the cover bolts
away.

beekeep
sqdancerLynn - 09 Nov 2006 20:03 GMT
I prefer a gasket, NAPA carrys one.  Remove the bolts-tap cover with
hammer. Clean it up & reassemble quick & easy job
Big Al - 10 Nov 2006 03:09 GMT
> I prefer a gasket, NAPA carrys one.  Remove the bolts-tap cover with
> hammer. Clean it up & reassemble quick & easy job

On some rear axles you can remove a bottom bolt on the cover to drain it.
Never owned a Dakota so I can't say about them. I like to remove the cover
just so I can look for signs of problems. Like metal in the bottom:(

Al
 
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