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Car Forum / Dodge / Dodge Trucks / January 2007

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94 Ram bad fuel pump - how to drain gas tank?

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mrk1949@comcast.net - 15 Jan 2007 20:14 GMT
I'm fairly certain my 94 Ram has either a bad fuel filter  and/or fuel
pump, and the gas gauge has been broken for over a year.

So I need to drain the gas to lower the tank, but  the engine won't
run, which means the the fuel pump won't run.

I'm pretty sure that the gas fill spout has anti-siphon in it to block
a hose

Any suggestions ?

Thnx
Mike K
azwiley1 - 15 Jan 2007 20:24 GMT
Take the bed off the truck.

> I'm fairly certain my 94 Ram has either a bad fuel filter  and/or fuel
> pump, and the gas gauge has been broken for over a year.
[quoted text clipped - 9 lines]
> Thnx
> Mike K
mrk1949@comcast.net - 15 Jan 2007 21:40 GMT
> Take the bed off the truck.

That sucker is HEAVY, especially with camper shell and bed liner; also
would need to disconnect a few wires.

I want to get the tank out anyway - what's a good way to clean out a
gas tank, remove and rust and gunk??

thnx

Mike K
Carolina Watercraft Works - 15 Jan 2007 22:10 GMT
How full is it?

Signature

------------------------------------------
Laszlo Almasi
----Cool Toys (formerly Carolina Watercraft Works)
----Mack Daddy Trailers
----Ice Angels

> I'm fairly certain my 94 Ram has either a bad fuel filter  and/or fuel
> pump, and the gas gauge has been broken for over a year.
[quoted text clipped - 9 lines]
> Thnx
> Mike K
mrk1949@comcast.net - 15 Jan 2007 23:03 GMT
> How full is it?
>
[quoted text clipped - 4 lines]
> ----Mack Daddy Trailers
> ----Ice Angels

I'm guessing  about 6 or 7 gallons

Mike K
Carolina Watercraft Works - 15 Jan 2007 23:13 GMT
That's no big deal....you should be able to lower that
to the ground.

Signature

------------------------------------------
Laszlo Almasi
----Cool Toys (formerly Carolina Watercraft Works)
----Mack Daddy Trailers
----Ice Angels

>> How full is it?
>>
[quoted text clipped - 8 lines]
>
> Mike K
azwiley1 - 15 Jan 2007 23:33 GMT
Agreed.  The tank should be a plastic one, so with 6 gallons, it shouldn't
be much heavier then a 5 gallon jerry can.  It would be much more
cumbersome.

> That's no big deal....you should be able to lower that
> to the ground.
[quoted text clipped - 11 lines]
>>
>> Mike K
Big Al - 16 Jan 2007 00:55 GMT
> Agreed.  The tank should be a plastic one, so with 6 gallons, it shouldn't
> be much heavier then a 5 gallon jerry can.  It would be much more
> cumbersome.

Use a scrap of plywood and a floor jack. You will have to disconnect the
fill hose and there are some hoses swaged on at the top of the tank. You
have to lower the tank a little and get the hoses off. There is not a lot of
play. Be sure you can support the tank while you cut the swages off the
hoses. On my truck the hose from the fuel pump to the round plastic plate in
the top of the tank broke off. The pump was working but no fuel came out.
Autozone had the OEM pump.

Al
mrk1949@comcast.net - 16 Jan 2007 01:24 GMT
> > Agreed.  The tank should be a plastic one, so with 6 gallons, it shouldn't
> > be much heavier then a 5 gallon jerry can.  It would be much more
[quoted text clipped - 9 lines]
>
> Al

Al,

I had heard that the fuel filter  is "part of" the pump module, but
I've seen internet auto parts sites selling the filter by itself (for
~$40!)

Just want to double check: is filter replaceable once I get the module
out? I'm going to order a filter no matter what, but I'm hoping to get
lucky and not actually need a ($200) fuel pump.

PS what is a "swage" ? the short rubber hose pieces used to join the
fuel line to the tank???

Thnx
MikeK
Big Al - 16 Jan 2007 04:13 GMT
> > > Agreed.  The tank should be a plastic one, so with 6 gallons, it shouldn't
> > > be much heavier then a 5 gallon jerry can.  It would be much more
[quoted text clipped - 25 lines]
> Thnx
> MikeK

Mike,

You need to check but I'm almost sure the filter is in the tank. The hoses
have Aluminum sleeves on the ends that are swaged. It's like a crimp in an
electrical terminal. I cut mine with a flexible shaft cutoff tool to keep
the motor away from any fuel fumes.

Al
TBone - 16 Jan 2007 05:24 GMT
> > > Agreed.  The tank should be a plastic one, so with 6 gallons, it shouldn't
> > > be much heavier then a 5 gallon jerry can.  It would be much more
[quoted text clipped - 15 lines]
> I've seen internet auto parts sites selling the filter by itself (for
> ~$40!)

On some versions of the pump assembly, the filter is replaceable but it is
still in the tank with the pump.

> Just want to double check: is filter replaceable once I get the module
> out? I'm going to order a filter no matter what, but I'm hoping to get
> lucky and not actually need a ($200) fuel pump.

Exactly how long do you think this pump is going to last?  It would really
suck to take the tank down, spend the time rebuilding the pump assembly,
reinstall it back into the tank and then have the damn thing fail again a
year later because the old pump finally gave out.

> PS what is a "swage" ? the short rubber hose pieces used to join the
> fuel line to the tank???

Signature

If at first you don't succeed,  you're not cut out for skydiving

Carolina Watercraft Works - 16 Jan 2007 06:57 GMT
The filter can actually be cleaned if it's the same as on
my Ram...which I imagine it is.

Signature

------------------------------------------
Laszlo Almasi
----Cool Toys (formerly Carolina Watercraft Works)
----Mack Daddy Trailers
----Ice Angels

>> > Agreed.  The tank should be a plastic one, so with 6 gallons, it
>> > shouldn't
[quoted text clipped - 28 lines]
> Thnx
> MikeK
beekeep - 16 Jan 2007 00:49 GMT
>> How full is it?
>>
[quoted text clipped - 8 lines]
>
>Mike K

A motorcycle jack works great for dropping the tank.

You can undo the fill tube and get your tube into the tank from there.  That's
how I did mine with 25 gallons in it.

Fuel pumps usually don't go bad when you have a near empty tank.  Don't ask me
how they know!

beekeep
mrk1949@comcast.net - 16 Jan 2007 01:19 GMT
> You can undo the fill tube and get your tube into the tank from there.  That's
> how I did mine with 25 gallons in it.
[quoted text clipped - 3 lines]
>
> beekeep

That's a good idea about undoing the fill tube to siphon the tank, and
obvious (once someone said it!).

re fuel pump and empty tank : apparently the gasoline keeps the  fuel
pump cool, when tank is almsot empty, pump can overheat (from what I've
read on the web).

Thnx

Mike K
azwiley1 - 16 Jan 2007 01:23 GMT
Damn Greg, that is an idea I never thought of!  I have to drop my tank in
the future as I have a faulty sending unit and never once thought to use my
motorcycle jack.

>>> How full is it?
>>>
[quoted text clipped - 20 lines]
>
> beekeep
Mike Simmons - 16 Jan 2007 02:08 GMT
> Damn Greg, that is an idea I never thought of!  I have to drop my tank in
> the future as I have a faulty sending unit and never once thought to use
> my motorcycle jack.

See!  And you all said beekeep was good fer nuthin'

;^)

Mike

>> On 15 Jan 2007 15:03:45 -0800, "mrk1949@comcast.net"
>> <mrk1949@comcast.net>
[quoted text clipped - 24 lines]
>>
>> beekeep
Stephen Harding - 16 Jan 2007 16:36 GMT
"beekeep" <honeybs@radix.net> wrote in message

> Fuel pumps usually don't go bad when you have a near empty tank.  Don't
> ask me how they know!

I heard that because of the heat generated by modern fuel
pumps (with the higher pressures and constant runs), that
frequently running your gas down towards empty could end
up shortening the life of the pump.

The gas itself helps cool the pump so running the tank down
toward empty frequently, means the pump runs hotter for
longer periods of time.

I know I typically run my tank down low and did end up
replacing my fuel pump at about 90K miles, which I thought
was a tad on the premature side.

SMH
Joseph Myers - 16 Jan 2007 12:40 GMT
>I'm fairly certain my 94 Ram has either a bad fuel filter  and/or fuel
>pump, and the gas gauge has been broken for over a year.
[quoted text clipped - 9 lines]
>Thnx
>Mike K
Get a cheap tranny Jack.
 
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