>> repair a brake line. Wasn't sure how to get the cap off. It didn't look
>> like it screwed and my factory service manual didn't say anything, that I
[quoted text clipped - 5 lines]
> the ring and the tank, so you can get it back to the same position (which
> will result in approximately the same torque).
Ok. Good point. Thanks!
>>> repair a brake line. Wasn't sure how to get the cap off. It didn't
>>> look like it screwed and my factory service manual didn't say
[quoted text clipped - 9 lines]
> The "O" ring is probably junk when you pull it out of the tank. They
> are about a buck at the dealer might want to get one just in case.
> The "O" ring is probably junk when you pull it out of the tank. They are
> about a buck at the dealer might want to get one just in case.
Good point. That whole setup is needlessly complex to me (a compromise to
use the same tank in both gas and diesel applications)... if I were going
to have my tank out, I'd get rid of that whole thing (probably cut a piece
of diesel-compatible plastic to sit under the ring as a filler plate), and
just replace it with a couple of bulkhead fittings and a dip tube (similar
to what DPP sells with their FASS kits). I'd then cut the hard lines back a
bit, and graft on some flexible fuel lines - making it much easier later on
to lower the tank, disconnect the supply and return lines at the bulkheads
(I'd use AN fittings - SO much more reliable than those stock POS push-lock
connections), and out with the tank.
I'd not advocating that Midlant do this... but I may have just talked myself
into it :)
Midlant - 17 May 2007 23:54 GMT
LOL Nooooooo! I don't want to modify anything else at the moment. Bikes
are finally pretty much where I want them, compared to all the others
ones in my past. Need to update or repair a boat trailer that has the
keel rollers welded to the trailer and they're rotted, boat needs work,
and still haven't gotten to the front brakes yet.
This just after spending two weeks at my parents doing all their home
repair and maintenance.
Noooooooo! No modifying anything. Noooooooo
Remember the Pink Panther with Peter Sellers? At the end of one of the
movies, whit his nose blown off, he was in a I love me jacket writing
with a crayon between his toes on the padded walls.
That's about where I'm at with maintenance of any sort.
I'm toast!
I'm burnt!
<blurrrrrrrrrbbbbbbbbbbb><finger bouncing lips>
>> The "O" ring is probably junk when you pull it out of the tank. They
>> are about a buck at the dealer might want to get one just in case.
[quoted text clipped - 13 lines]
> I'd not advocating that Midlant do this... but I may have just talked
> myself into it :)
Midlant - 18 May 2007 04:11 GMT
ps is there a sock filter on the lines in the tank or a screen that
would need cleaning?
When I dropped my tank last time, I didn't monkey with anything, but
shortly thereafter my fuel gauge became erratic. Either I've got a loose
connection or the sending unit went bad.
John
Roy - 18 May 2007 09:18 GMT
> ps is there a sock filter on the lines in the tank or a screen that would
> need cleaning?
[quoted text clipped - 4 lines]
>
> John
IIrc there is a module that can go south. They use to be about $40 from dc.
You might want to pick one up along with the "O" ring.
Midlant - 18 May 2007 14:43 GMT
>> ps is there a sock filter on the lines in the tank or a screen that
>> would need cleaning?
[quoted text clipped - 7 lines]
> IIrc there is a module that can go south. They use to be about $40
> from dc. You might want to pick one up along with the "O" ring.
Nosey - 18 May 2007 00:00 GMT
>> The "O" ring is probably junk when you pull it out of the tank. They
>> are about a buck at the dealer might want to get one just in case.
[quoted text clipped - 12 lines]
> I'd not advocating that Midlant do this... but I may have just talked
> myself into it :)
You might have talked me into it too. What about the fuel level sending
unit? The one on my '99 is attached on the module. The fuel pickup portion
of the bottom of the module is also spring loaded to compensate for the tank
flexing. Will a dip-tube be any problem?
My fuel module: http://i14.tinypic.com/5yvxmwg.jpg
HDPE (High Density Polyethylene) plastic is diesel compatable. Stop at an
automatic car wash and ask the attendant if they have any plastic soap
barrels they want to get rid of. Most of them use 15, 30, and 55 gallon
barrels and are happy to give away the empty ones. They are very easy to cut
with a sabre saw. The flat bottom of these barrels would be just about the
right thickness to make a filler plate. HDPE is also fairly easy to form if
you get it to the right temperature. An electric skillet works great to warm
up small pieces to forming temperature. In a pinch your wife's laundry iron
might work too. Soldering irons work well for cleaning up rough cut edges
and making small or irregular shaped holes.
See: http://www.yemmhart.com/materials/origins/fabrication.htm for more HDPE
working details.

Signature
Ken
Tom Lawrence - 18 May 2007 04:38 GMT
> You might have talked me into it too. What about the fuel level sending
> unit? The one on my '99 is attached on the module.
Awww.... crap. Forgot about that. Okay, fine - I guess it stays.
> flexing. Will a dip-tube be any problem?
Take a look at the installation instructions for the FASS over at
http://www.dieselpp.com
They use a dip tube now - doesn't seem like it's a problem.
Nosey - 18 May 2007 20:12 GMT
>> You might have talked me into it too. What about the fuel level
>> sending unit? The one on my '99 is attached on the module.
[quoted text clipped - 6 lines]
> http://www.dieselpp.com
> They use a dip tube now - doesn't seem like it's a problem.
I see. Thanks.

Signature
Ken