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Car Forum / Dodge / Dodge Trucks / August 2007

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P0455 code fixed, or not likely?

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jmc - 31 Jul 2007 11:00 GMT
Had my truck in for service today, as the muffler was rusted through and
the rest of the system didn't look too good either.  Since I had it in
to an exhaust expert, I had them look for the cause of the P0455 code
(Evaporative Emission Control System Leak Detected (no purge flow or
large leak).  I've had codes for this system for years, it started with
the P0422 code, then changed to P0455 6 months or more ago.  I've been
ignoring it as there's been no driveability issues.

Turns out Twig (the mechanic) doesn't have a smoke machine, but he did a
physical inspection of the system, and didn't find anything untoward.
The only thing that was done to the truck was replacement of the muffler
(and the shocks, but that's not important here) - he said the rest of
the system is solid, despite the rust.

Odd thing was, after resetting the code, it didn't come back!  In the
past, when I've "rebooted" the truck to clear the code, it came back
very quickly.  Now, I'm not counting chickens yet, but will see what
happens tomorrow when I drive it to work.

If the code comes back, the mechanic does have a line on a smoke machine
he can borrow, so I'll take it back for a smoke test.

Just wondering if it's possible that it was actually the muffler that
was causing the codes, and if someone could explain why.  Twig said he
thought it was unlikely that the system could "sense that far down the
system" to throw this code because of a muffler problem.

He didn't know the proper way of resetting the code on my Dak (they
don't have them here).  You should have seen the look of surprise on his
face when this lady pulled a truck manual from under the front seat :)

jmc
Mike Simmons - 31 Jul 2007 11:18 GMT
> Had my truck in for service today, as the muffler was rusted through and
> the rest of the system didn't look too good either.  Since I had it in to
[quoted text clipped - 28 lines]
>
> jmc

The exhaust system will not cause that code.  The check engine light will, I
fear, return.  Your truck is equipped with an OBD II diagnostic system that
performs periodic self tests.  After three good self tests, the check engine
light will turn itself off.  Thus, if the problem was no longer there, the
light would have self extinguished by now.  Sorry to be the bearer of bad
tidings.

Mike
jmc - 31 Jul 2007 12:43 GMT
Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):

>> Just wondering if it's possible that it was actually the muffler that was
>> causing the codes, and if someone could explain why.  Twig said he thought
>> it was unlikely that the system could "sense that far down the system" to
>> throw this code because of a muffler problem.

> The exhaust system will not cause that code.  The check engine light will, I
> fear, return.  Your truck is equipped with an OBD II diagnostic system that
[quoted text clipped - 4 lines]
>
> Mike

Waaaaah!  Now look you've gone and made me cry!  :)

I was hoping though, but I know that I've had the code for a lot longer
than the seriously rusty muffler.

How often does it run these self-tests?  So you're saying I shouldn't
"reboot" my truck after it's fixed, I should wait and see if the code
goes away on its own?

jmc
miles - 31 Jul 2007 14:32 GMT
> Waaaaah!  Now look you've gone and made me cry!  :)
>
[quoted text clipped - 4 lines]
> "reboot" my truck after it's fixed, I should wait and see if the code
> goes away on its own?

I had the same problem.  I had reset the code as well but it kept coming
back after a 2 or 3 days.  I had one split hose end and later a plastic
manifold where hoses all connected together was cracked.  These were
located along the frame rail.

A bad gas cap can also cause the code.
jmc - 31 Jul 2007 21:45 GMT
Suddenly, without warning, miles exclaimed (7/31/2007 11:02 PM):

>> Waaaaah!  Now look you've gone and made me cry!  :)
>>
[quoted text clipped - 11 lines]
>
> A bad gas cap can also cause the code.

Yea, the gas cap was the first thing I replaced, so I know it's not
that.  The mechanic did a visual inspection of all of the system he
could see, and he didn't *see* any damage.  I know that this doesn't
necessarily mean there's no damage.

jmc
Mike Simmons - 01 Aug 2007 01:30 GMT
> Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):
>
[quoted text clipped - 22 lines]
>
> jmc

Either way.  If the tech clears the code after the repair and the light
doesn't come back on, voila!  If the repair is made and the light goes off
after several days of driving, voila again!  The self=test isn't performed
at each start up.  An OBDII drive cyle must be completed before the
self-test runs... usually a couple or three days of normal driving will do
the trick.

Mike
jmc - 01 Aug 2007 11:17 GMT
Suddenly, without warning, Mike Simmons exclaimed (8/1/2007 10:00 AM):
>> Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):
>>>> Just wondering if it's possible that it was actually the muffler that
[quoted text clipped - 30 lines]
>
> Mike

Thanks.  The light hasn't come back yet, I've driven about 40 miles
today, it's been started three times. I'll keep an eye on it.

Worse news though:  I think my engine started knocking!  Noise is in the
right side of the engine block as I face the truck, a tickticktick noise
at about two ticks per second.

I noticed it as I arrived home today.  Can only hear it at idle.  Shut
the truck off, went back out just now (about an hour or so after turning
the truck off).  Turned it on, no tick.  As soon as I revved the engine
a little though, the tick started again.  I suspect it starts when the
truck gets warm.  It's not really loud, but can be heard inside the cab
when the window's rolled down.

Knock is serious, isn't it?  I just had the sparks replaced, not two
months ago.  I don't understand why it started up right after an
unrelated repair (dammit!).

How hard is this going to be to fix, and is it going to cost a lot?  Is
it ok to drive it for short distances until repaired?

Help appreciated!

jmc
jmc - 01 Aug 2007 11:21 GMT
Suddenly, without warning, jmc exclaimed (8/1/2007 7:47 PM):
> Suddenly, without warning, Mike Simmons exclaimed (8/1/2007 10:00 AM):
>>> Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):
[quoted text clipped - 56 lines]
>
> jmc

Forgot to mention.  No "check engine" light.  Didn't check for codes
'cause the light would come on first, right?

jmc
TBone - 01 Aug 2007 13:46 GMT
> Suddenly, without warning, Mike Simmons exclaimed (8/1/2007 10:00 AM):
> >> Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):
[quoted text clipped - 56 lines]
>
> jmc

I hate to say this but that IS NOT knocking.  Engines don't normally knock
at idle.  That sounds like something more serious.  It could be something
fairly simple like a failing lifter or something much more serious like a
blown head gasket or a cracked head.  If it is coming from inside the block,
then it could be the initial signs of a failed bearing.  It is impossible to
say exactly what is going on without actually hearing it but I would get
that looked at ASAP.  A light tick, tick, tick sounds more like a lifter
then anything else so the news is not horrible and that can be left alone if
you choose but I would have someone confirm that is actually the problem.

Signature

If at first you don't succeed,  you're not cut out for skydiving

miles - 01 Aug 2007 14:32 GMT
> I hate to say this but that IS NOT knocking.  Engines don't normally knock
> at idle.

Thats true but it is a possibility especially with 2000 and earlier 5.2L
and 5.9L's.  My 2000 pinged at idle unless I ran midgrade or above.  Did
so since new and was told it was 'normal'.

On some GM vehicles its common to hear the injectors tick.  Don't think
I've heard that on any Dodge though.
Nosey - 01 Aug 2007 16:45 GMT
> Worse news though:  I think my engine started knocking!  Noise is in
> the right side of the engine block as I face the truck, a
> tickticktick noise at about two ticks per second.

That noise might be an exhaust leak. I'd take it back to the shop that did
the exhaust work and have it checked for leaks.
Signature

Ken

jmc - 01 Aug 2007 22:03 GMT
Suddenly, without warning, Nosey exclaimed (8/2/2007 1:15 AM):
>> Worse news though:  I think my engine started knocking!  Noise is in
>> the right side of the engine block as I face the truck, a
>> tickticktick noise at about two ticks per second.
>
> That noise might be an exhaust leak. I'd take it back to the shop that did
> the exhaust work and have it checked for leaks.

Can you elaborate?  All he did was replace the muffler, and do a
physical check of the rest of the system.  But I'm taking it back
anyway, since he's close and was recommended to me as a good mechanic.

jmc
beekeep - 01 Aug 2007 17:24 GMT
>Suddenly, without warning, Mike Simmons exclaimed (8/1/2007 10:00 AM):
>>> Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):
[quoted text clipped - 56 lines]
>
>jmc

Since TBone gave you the gloom and doom, I'll try to do better.  Did you look at
your fan belt?  It may be freyed and a piece of it may be slapping something.

beekeep
jmc - 01 Aug 2007 22:02 GMT
Suddenly, without warning, beekeep exclaimed (8/2/2007 1:54 AM):

>> Suddenly, without warning, Mike Simmons exclaimed (8/1/2007 10:00 AM):
>>>> Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):
[quoted text clipped - 60 lines]
>
> beekeep

I didn't really look at it, but the sound is clearly not coming from the
belt.  Or doesn't that matter?

jmc
Roy - 01 Aug 2007 22:36 GMT
> Suddenly, without warning, beekeep exclaimed (8/2/2007 1:54 AM):
>> On Wed, 01 Aug 2007 19:47:54 +0930, jmc
[quoted text clipped - 73 lines]
>
> jmc

I'm with Nosey on this. Put your hand down where the engine pipe bolts to
the exhaust manifold. You may be able to feel the exhaust blowing out, don't
get burned. It may have been disturbed when the muffler was replaced.

Roy
miles - 02 Aug 2007 00:39 GMT
> Since TBone gave you the gloom and doom, I'll try to do better.  Did you look at
> your fan belt?  It may be freyed and a piece of it may be slapping something.

My 2000 Ram had a strange knocking noise.  Turned out it was a crack
plastic or rubber part on the drive shaft end.  It would thwap against
some other part.  As RPM's raised the noise would go away.
Mike Simmons - 02 Aug 2007 02:35 GMT
> Suddenly, without warning, Mike Simmons exclaimed (8/1/2007 10:00 AM):
>>> Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):
[quoted text clipped - 56 lines]
>
> jmc

OK, before everybody jumps off the deep end, lets look (listen?) to the
noise.  Is the ticking variable with the engine RPM or does the ticking
remain at a constant frequency regardless of the engine RPM?  If it is
constant regardless of the engine rpm, it is likely an evap purge solenoid
doing its job.  It will make a ticking noise as it recycles fuel vapors back
into the engine.

If the ticking noise is variable with the engine, is it possibly a fuel
injector.  These little guys are like the water valve in your automatic
washer and make a (normal) ticking sound as they operate.  Take a long
screwdriver and put it against a fuel injector (you have eight of them) and
place your ear on the other end of the screwdriver... is this the noise you
are hearing.  BTW, do the screwdriver thing while no body is looking or
they'll think you've gone nuts.

Does the ticking only occur on cold start up and then goes away after the
engine is warmed up?  This could be a small crack in the exhaust manifold
that seals itself as the manifold expands with heat.  Another possibility is
that when you last changed the oil a poor quality filter was used that
doesn't have an anti drain back valve and what you are hearing are the
lifters until they refill with oil.

The bottom line is that there are many, many things that can make the noise
you are talking about... most of 'em not very serious.  An engine that is
failing usually does so gradually and has other warning signs so I would not
panic just yet.

Let me know if any of this helps.

Mike
jmc - 02 Aug 2007 09:54 GMT
Suddenly, without warning, Mike Simmons exclaimed (8/2/2007 11:08 AM):
>> Suddenly, without warning, Mike Simmons exclaimed (8/1/2007 10:00 AM):
>>>> Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):
[quoted text clipped - 86 lines]
>
> Mike

Well, I feel better eddicated, anyway :)

Took the truck back to Twig today.  He used a piece of rubber hose,
listened here, listened there, listened while revving the engine a bit.
 Here's what I heard while he was doing that:

When the truck was cold, I heard no ticking, but then I didn't pop the
hood. When the engine is revved, I could sometimes hear it have what I
can only call an arrhythmia (my heart does that sometimes) before I
stopped hearing it.  It's really hard to say, I'm not sure but it didn't
seem to get more rapid, it's more like it got... erratic, but maybe
faster too.  But not fast as in keeping pace with the rpms.  Does that
make sense?  Not sure if it stops at that point or if it can't be heard
over the engine.  With all this careful listening, it seemed to me that
it wasn't a metal-on-metal noise, sounded more... airy.

The ticking gets worse as the engine warms up, so it might have been
ticking at cold, but it definitely gets more pronounced as the engine
warms up. To me, when standing on the driver's side, it sounds like the
tick is coming from just back of center of the main engine body, down
low below the sparks.  This would sort of jive with what luck Twig
wasn't having, he seems to agreed with that as he wasn't getting an
exact location with his bit of rubber hose, from above.

There's a good quality oil filter on, I can't remember if it's a K&N or
a Bosch.

I haven't tried the screwdriver thing.  Should I still, based on the above.

Ok, so before you read the next line, what do you think it is?

.
.
.
.
.
.
.

Twig's take:  Manifold gasket (that'd mean Nosey wins, right?). You guys
agree?

jmc
Mike Simmons - 02 Aug 2007 10:31 GMT
> Suddenly, without warning, Mike Simmons exclaimed (8/2/2007 11:08 AM):
>>> Suddenly, without warning, Mike Simmons exclaimed (8/1/2007 10:00 AM):
[quoted text clipped - 120 lines]
>
> Ok, so before you read the next line, what do you think it is?

Still don't know.... the not changing rythm with engine RPM leads me to
believe it's not an exhaust leak... but <sigh> who knows....

> .
> .
[quoted text clipped - 8 lines]
>
> jmc
jmc - 02 Aug 2007 11:08 GMT
Suddenly, without warning, Mike Simmons exclaimed (8/2/2007 7:02 PM):

>> Ok, so before you read the next line, what do you think it is?
>
> Still don't know.... the not changing rythm with engine RPM leads me to
> believe it's not an exhaust leak... but <sigh> who knows....

I could be wrong too.  It's not terribly loud, so it's easily drowned
out by the engine sound when revved, so it could be and I'm just not
hearing it...

>> .
>> .
[quoted text clipped - 8 lines]
>>
>> jmc
Nosey - 04 Aug 2007 12:31 GMT
> Twig's take:  Manifold gasket (that'd mean Nosey wins, right?). You
> guys agree?

Has it been fixed yet? Did I really win? :)
Signature

Ken

jmc - 04 Aug 2007 13:17 GMT
Suddenly, without warning, Nosey exclaimed (8/4/2007 9:01 PM):
>> Twig's take:  Manifold gasket (that'd mean Nosey wins, right?). You
>> guys agree?
>
> Has it been fixed yet? Did I really win? :)

Not yet.  Gotta wait for the parts to come in.

jmc
Chris Thompson - 04 Aug 2007 20:33 GMT
In responce to jmc 's post. I thought everyone should know:

> Suddenly, without warning, Nosey exclaimed (8/4/2007 9:01 PM):
>>> Twig's take:  Manifold gasket (that'd mean Nosey wins, right?). You
[quoted text clipped - 5 lines]
>
> jmc

what parts did they/you order?

Signature

Chris

jmc - 04 Aug 2007 22:35 GMT
Suddenly, without warning, Chris Thompson exclaimed (8/5/2007 5:03 AM):
> In responce to jmc 's post. I thought everyone should know:
>
[quoted text clipped - 7 lines]
>
> what parts did they/you order?

Manifold gaskets, p/n 53034029AD and p/n 53034030AC.

jmc
beekeep - 02 Aug 2007 17:39 GMT
>If the ticking noise is variable with the engine, is it possibly a fuel
>injector.  These little guys are like the water valve in your automatic
[quoted text clipped - 7 lines]
>
>Mike

Damn it, Mike, now I have a screwdriver stuck in my ear!

And it hurts every time my wife grabs the handle and twists it.

beekeep
Mike Simmons - 03 Aug 2007 01:34 GMT
>>If the ticking noise is variable with the engine, is it possibly a fuel
>>injector.  These little guys are like the water valve in your automatic
[quoted text clipped - 15 lines]
>
> beekeep

Tell her to give it a crank fer me....

;^)

Mike
balsofsteele@gmail.com - 03 Aug 2007 19:53 GMT
> Suddenly, without warning, Mike Simmons exclaimed (8/1/2007 10:00 AM):
>>> Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):
[quoted text clipped - 56 lines]
>
> jmc

I'd put a dollar on it being the outrageously loud evaporative emissions
valve Chrysler chooses to use...

When it works it sounds like a pissed off gnome hitting your fender with
a small rubber hammer 1-3 times per second.  If for some reason the unit
is pushed over (its on a rubber mount) onto the fender directly it'll be
much more pronounced.  If you suspect thats it, you can easily feel the
valve cycle with your hands and often placing your hand on the valve
will greatly silence the "clunk".

Chrysler was 'fixing' these with (iirc) a softer rubber isolator for a
while.
jmc - 05 Aug 2007 09:26 GMT
Suddenly, without warning, Mike Simmons exclaimed (7/31/2007 7:50 PM):
>> Had my truck in for service today, as the muffler was rusted through and
>> the rest of the system didn't look too good either.  Since I had it in to
[quoted text clipped - 12 lines]
>
> Mike

yup, light came back on today.  Does it tell us anything, that the light
didn't come back on until I'd been to the gas station?  It was off when
I stopped.  Got gas, light came on when I turned the truck back on.

As has been the case for some time, there was no release of pressure
when I removed the gas tank.

And before anybody mentions it, I replaced the gas cap fairly recently.

jmc
 
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