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Car Forum / Dodge / Dodge Trucks / September 2007

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86 Ramcharger w/360 suddenly stops running

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grimisme@gmail.com - 29 Aug 2007 03:24 GMT
I'm stumped here and would appreciate any tips.

I have an 86 Ramcharger with a 360. It is a carb intake and stock
electronic ignition.

At any random time the engine will suddenly stop. It is an immediate
stop, as if the ignition were turned off. Most of the time it will
start back up. Sometimes though it will turn over without firing. If I
wait some period of time (again, length is random) it will fire up.

I do not believe it is fuel related, I have plenty of gas, I have
replaced the fuel pump and fuel is coming out at the carb. The carb
itself was rebuilt last year, it is a Edelbrock Performer if anyone
needs to know.

I believe it is a short based on this:
- I noticed smoke coming off the negative post on the battery when I
tried to restart it with the hood open the other day and it wouldn't
fire up (no smoke when it does start)
- Fuel, air and timing are all OK, but I have not confirmed spark
(once it stops it is hard to get it not to start)
- The stop is sudden like the ignition is turned off
- There are no "trouble" signs like knocking, stuttering, smoke, or
squeals
- Gauges all read fine

However, I can not verify it is a short and I have no idea where else
to look. Because it acts like the spark is removed when it stops, I
traced back from the coil through the harness under the hood and can't
find any melting, chaffing where a wire might ground out or a
connector is loose. I unwrapped most of the harness and checked for
wires that may have crossed and found none. The voltage regulator,
orange box and ballast resistor and their connections are all OK. The
distributor cap and wires are new with my last tune up about 8 months
ago. Coil was replaced last year. Battery is 3 months old, alternator
is less than 2 years old.

With the engine running, I have jiggled and wiggled every wire and
harness under my hood and dash and unable to get it to stop.

What am I missing? Has anyone else had a similar problem?
TBone - 29 Aug 2007 03:44 GMT
> I'm stumped here and would appreciate any tips.
>
[quoted text clipped - 37 lines]
>
> What am I missing? Has anyone else had a similar problem?

You seem to be under the assumption that it is a short that is causing your
problems and that could have you looking in the wrong places.  It sounds
more like a bad connection that is both creating and affected by heat.
First, I would clean up that negative battery connection.  While it is not
likely the cause of your problems, it is overheating when you crank for an
extended period of time which indicates a bad connection or cable and needs
to be fixed before it fails and leaves you stranded somewhere.  Next, I
would remove the connections from the coil and give them a good cleaning and
make sure that they are tight as a bad connection here (dirty or loose) can
cause this symptom.  I would also probably replace the ballast resistor as
these can also become temp sensitive and it is an inexpensive part to
replace.  Check the connector going to the pickup coil in the distributor
and make sure that it is clean and not resting on a heat source.  If it
quits again, I would feel the connector going to the electronic ignition and
if it is hot, you probably have a bad connection there.  I would also check
for voltage on pin 1 of the ignition module connector or at the ballast
resistor.  No voltage there would indicate either a problem at the bulkhead
disconnect or a bad ignition switch.  Remember that just because some parts
are new doesn't mean that they can't be defective.  The regulator and
alternator have little to do with this unless they are supplying to much
voltage and are overheating something and if it were the battery, the whole
vehicle would be dead.

Signature

If at first you don't succeed,  you're not cut out for skydiving

Max Dodge - 29 Aug 2007 04:28 GMT
Check the system according to the FSM. You don't say how you checked the box
or resister, but simply checking the connections isn't enough.

The only way to trouble shoot this system is by using the diagnositcs found
in the FSM. What you don't say you covered was the pickup coil, possible
loss of ground to the orange box, or loss of ground to the engine block. The
ballast resistor could be a problem, if it opened both sides, since one
starts the truck, and one runs it.

If you need details on the factory diagnostics, email me, or post here.

Signature

Max

"Everyone is entitled to his own opinion, he is not entitled to his own
facts."  Sen. Daniel Patrick Moynihan of New York

> I'm stumped here and would appreciate any tips.
>
[quoted text clipped - 37 lines]
>
> What am I missing? Has anyone else had a similar problem?
grimisme@gmail.com - 29 Aug 2007 04:50 GMT
Max and TBone, thanks for the input!

Tbone, I checked the ballast resistor, ECU (orange box) and voltage
regulator with a multimeter and they were within the ranges in my
Haynes manual. I cleaned all of the connections as I inspected, and
other than some dirt on the outsides, they were all clean and non-
corroded. The battery connections are clean. Everything around the
coil was checked for wear/corrosion/improper contacts and cleaned. I
don't think it's affected by heat as it's shut off within less than a
minute of starting. The smoke off the neg terminal I think you are
right in that it's heat from the resistance of cranking.

Max actually pointed out something I overlooked and that was the pick-
up coil. I'm smacking my forehead for not including that when I
checked out the distributor. I also found another guy with exactly the
same problem and symptoms with his 360 and the pick-up coil was his
problem. Here's to hoping it's mine as well.

I'll get back when I check it out.

BTW- his page, which other people may find useful, is here:
http://www.retroaudiolab.com/dodgevan.htm look for the 6/24/06 and
6/25/06 entries.

R(k)
Bob  AZ - 30 Aug 2007 05:47 GMT
On Aug 28, 7:24?pm,

> With the engine running, I have jiggled and wiggled every wire and
> harness under my hood and dash and unable to get it to stop.
>
> What am I missing? Has anyone else had a similar problem?

Pickup coil in the distributor. When you pull the distributor to
change it and before removing the coil check for continuity while
wiggling or flexing the wires.

Bob  AZ
fawilson - 31 Aug 2007 02:14 GMT
> On Aug 28, 7:24?pm,
>
[quoted text clipped - 8 lines]
>
> Bob  AZ

Here is another thought, JUST A THOUGHT.

We had a 1997 Jeep Cherokee that would die for no reason what so ever.
By time I would get to where my wife broke down it would fire up and
run fine. It turned out to be the ignition coil. The same thing happen
several time some years later, turned out to be ignition coil. We now
have a 1996 Dodge Van. My wife called and said "It just quit". On my
way to get her, I ran by the parts store and picked up a coil. Got to
her, it fired right up. I changed the coil anyway, no more problems
with it dieing out of the blue.

Fred
Bryan - 31 Aug 2007 02:24 GMT
Fred wrote:
> Bob  AZwrote:
> >
[quoted text clipped - 21 lines]
>
> Fred

Ignition coils are sensitive to heat -- the resistance of the wire inside
increases with temperature.  So, where did/do car manufacturers mount the
coils?  On the engine -- the *hottest* part in the engine bay!
Bryan
Scott Hendryx - 31 Aug 2007 03:14 GMT
>> On Aug 28, 7:24?pm,
>>
[quoted text clipped - 8 lines]
>>
>> Bob  AZ

I had an old Ford truck with a similar problem.  It ended up being the
positive battery cable that ran from the battery to the starter.  It was
corroded inside, but you couldn't tell by looking at it.

Signature

------MoParMaN------

TEDWARD Said:

Eggs are really good for you.  They have all the nutrition needed to make a
chicken.

grimisme@gmail.com - 02 Sep 2007 08:07 GMT
Well, it has turned out not to be the pick-up coils- I replaced the
entire distributor (it was 5 bucks cheaper than the pick-up coil
plate!) and it died again in the same way.

I've gone through the harness coming from the firewall this morning
and just finished re-wrapping the second smaller harness tonight (with
all the upper engine connections like the coil, alt, pick-up leads,
etc) and found no breaks, burns or chaffing on any of it. I'm
convinced it's not a problem in the wiring itself and am leaning
towards a component.

The starter relay checks out fine, as does the ballast resistor. Going
to check the coil tomorrow.

Thanks for the leads, everyone.

R(k)
Nosey - 02 Sep 2007 08:55 GMT
> Well, it has turned out not to be the pick-up coil

You didn't mention checking the ignition switch. T-Bone pointed that out in
the first reply to your post.
Signature

Ken

grimisme@gmail.com - 04 Sep 2007 03:10 GMT
Fixed! Problem turned out to be the ECU. Even though I had previously
checked it, that test only checked for ground on pin 5 which was the
only test I could find until another member (Max, thanks!) told me of
another way to test it.

The only lesson I can impart here is to make sure you're testing the
right thing the right way. I know it sounds like a "duh" thing, but
overlooking something or not knowing about it can lead you to buying
parts and going through trouble you don't need.

Thanks to everyone who had input and advice! See you on the road.

R(k)
 
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