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Car Forum / Dodge / Dodge Trucks / June 2009

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Cummins TD burning oil at startup...

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Ray Nelson - 21 Jun 2009 18:59 GMT
Hi all,

   There appears to be a fair amount of knowledge here, so maybe someone
can help me out.  I have an 04 3500 with the 5.9 HO diesel.  It only has
about 30K miles on it as I only use it for hauling camper and towing boat.
But since my other car died, I'm driving it 40 miles each way to work every
day. I've previously never noticed any excessive smoke when starting or
running.

About a month ago I did my own oil change using Delo (Chevron) 15-40 heavy
duty oil for diesel engines.  I don't recall the brand of filter.  Since
then I've noticed a large amount of blue smoke when I first start the engine
after it has sat for 6+ hours.  After about 15 seconds, the smoke goes away.
Occasionally, in conjunction with an unusually high amount of smoke, it will
run rough for a few seconds, and then settle down.   After 5 seconds, it
seems to run normally, with no excessive smoke.  At first I thought maybe I
had overfilled it with oil.  It was at the high end of, but still within,
the hash marks.

So yesterday (well before it's due for a change) I decided to eat the cost
of the oil and try draining and refilling it.this time making sure it's at
the low end of the hash marks.  The first time I started it after refilling
with oil, it blew even more blue smoke than usual and had some difficulty
starting.  Again, after 5 seconds or so, the smoke cleared up and it ran
normally.

Obviously I'm getting oil draining into one or more of the cylinders.  Since
it's still under warranty, I'm planning on taking it in to the dealer.  But
I'm wondering what would cause something like this?  I saw some older posts
about using cheap filters containing neoprene causing some problems, but I
don't see how that could cause this.

Thanks in advance.
Roy - 21 Jun 2009 21:33 GMT
> Hi all,
>
[quoted text clipped - 29 lines]
>
> Thanks in advance.

Sounds like fuel.
Ray Nelson - 22 Jun 2009 00:39 GMT
Hi,

You mean like oil in the fuel?  Or fuel from the injectors is draining into
one or more of the cylinders after I shut it off?  I do use the same station
regularly. I live in Oregon, one of the 2 states which doesn't allow self
service gas, but this station allows self service diesel.  They also have a
high volume diesel pump which takes about 15 seconds to fill my tank...very
cool.  I'll try filling up somewhere else and see if it makes any
difference.

If anyone else has any thoughts, please share them.

Thanks,

Ray

>> Hi all,
>>
[quoted text clipped - 31 lines]
>
> Sounds like fuel.
FMB - 22 Jun 2009 04:05 GMT
> Hi,
>
[quoted text clipped - 13 lines]
>
>> Sounds like fuel.

I'm with Roy. Sounds like you may have an injector leaking down into the
cylinder after you shut down.  Before you start it cold, check your oil
level closely.  If you have a cracked injector, you will be 'making' oil.
If your oil level increases over a period of time, take it in right away as
diesel diluted oil isn't a good lubricant.

FMB
(North Mexico)
Tom Lawrence - 22 Jun 2009 04:41 GMT
> If your oil level increases over a period of time, take it in right away
> as diesel diluted oil isn't a good lubricant.

Take an oil sample and send it to a lab for analysis.  Costs about $20.
I use Blackstone Labs for my oil analysis - http://www.blackstone-labs.com

The report you get back will tell you a lot about how your engine is
wearing, and will tell you specifically the amount (if any) of fuel found in
the oil.  If this is found, you've most likely identified your problem -
then let the dealer take care of it.  And be quick about it...  while your
warranty is for 100K miles, it's also for only 5 years.
Ray Nelson - 22 Jun 2009 07:03 GMT
Hi,

   Thanks Tom and FMB (and Roy).  I think I'll do that.  $20 seems like a
wise investment.  And it certainly would be nice to have some documentation
to convince the dealer mechanic that repairs are in order, regardless of the
specific problem.

   I was thinking it was the motor oil burning, not diesel, since the color
was bluish.  Now that I think about it, the oil that came out appeared
black.  But when you looked at the bubbles from the drips, it had a slightly
purple tint, which I thought was a little odd.  Does that mean anything?

   But I think you are mistaken on the warranty.  Dodge has/had the 7/70
warranty.  I know the mileage went up to 100K on the diesel engine, but I
don't recall anything about the years dropping to 5.  I guess I'll find out
shortly.

   Again, thanks all.

>> If your oil level increases over a period of time, take it in right away
>> as diesel diluted oil isn't a good lubricant.
[quoted text clipped - 7 lines]
> problem - then let the dealer take care of it.  And be quick about it...
> while your warranty is for 100K miles, it's also for only 5 years.
Tom Lawrence - 23 Jun 2009 01:07 GMT
>    But I think you are mistaken on the warranty.  Dodge has/had the 7/70
> warranty.  I know the mileage went up to 100K on the diesel engine, but I
> don't recall anything about the years dropping to 5.  I guess I'll find
> out

I hope I am.  I don't know how the 7/70 worked with the diesels - but I do
know my '03 was a 5/100 warranty on the engine.
Ray Nelson - 24 Jun 2009 04:18 GMT
Well, I pulled out my paperwork, and the window sticker said 7/70 on the
powertrain, and 7/100 on Cummins diesel engine components.  The warranty was
one of the reasons I had bought a dodge.  My 2000 Chevy Suburban only had a
3/36 and had gone through an alternator, a/c compressor, and fuel pump all
by 50K.  I traded it in when the Service 4WD light came on. I was wanting a
pickup for a camper anyway.

And I ordered the oil analysis kit.  The web site said 2 weeks to get the
kit, and maybe another month to get the results.  Any idea if they really
take that long, or are they just being careful about the expectation they
set?

Ray

>>    But I think you are mistaken on the warranty.  Dodge has/had the 7/70
>> warranty.  I know the mileage went up to 100K on the diesel engine, but I
[quoted text clipped - 3 lines]
> I hope I am.  I don't know how the 7/70 worked with the diesels - but I do
> know my '03 was a 5/100 warranty on the engine.
PeterD - 24 Jun 2009 13:32 GMT
>Well, I pulled out my paperwork, and the window sticker said 7/70 on the
>powertrain, and 7/100 on Cummins diesel engine components.  The warranty was
[quoted text clipped - 9 lines]
>
>Ray

(please don't top post...)

You didn't say who you ordered it (the kit) from, so hard to say. But
that is a *really* long time for such a diagnostic technique. Who's
oil are you using? If Lucas, they will do an analysis (IIRC, it is
free) if you send them a sample.

Go to a real truck place and ask for an oil analysis kit. They
probably have them on the shelf. Also ask them if they have experience
on turn around times, and again I bet they'll be able to tell you.
Excluding the transit time (mail...) most are done in a few days. Big
rigs can't wait six weeks for oil analysis! That would be many
thousands of miles... <g>
Tom Lawrence - 25 Jun 2009 04:11 GMT
I actually prefer those who do.  To Ray:  please, continue to top-post.  I
don't need to re-read the same stuff in the thread that I've read over, and
over, and over....  the mile-long threads between Roy and Denny, where they
constantly quote each other for paragraphs upon paragraphs, to add 5 words
of text WAY at the bottom, is quite enough.  <love ya, guys....  just
sayin'>

> (please don't top post...)
Billy - 25 Jun 2009 17:06 GMT
¿?noq? ?ui?l?? ?? s?? ???? ?ou '?u?p ????????oq ?l?u??? os ?ui??o? d?nd ???
d??? o? ?o??lnqi??p ??u ? pu? s??ds o? puno?? ???? s???s pu? s??l?? ??u
's?????? ????? 5 plo s???? 95 ?,i 'll?? ???s s?? ??iun??o? ??? ???? ?ollo?
?l?so? i ?nq ?ui?sod do? ?ui?il ?o ??os ?,i ??ou? ?,uop i

>I actually prefer those who do.  To Ray:  please, continue to top-post.  I
>don't need to re-read the same stuff in the thread that I've read over, and
[quoted text clipped - 4 lines]
>
>> (please don't top post...)
Billy - 25 Jun 2009 17:10 GMT
¿ʇnoqɐ ƃuıʞlɐʇ ǝʍ sɐʍ ʇɐɥʍ ʍou 'ƃuɐp ˙˙˙˙ʇɹɐƃoq ʎlʞuɐɹɟ os ƃuıʞɹoʍ dɯnd ǝɥʇ
dǝǝʞ oʇ ɹoʇɐlnqıɟǝp ʍǝu ɐ puɐ sɔǝds oʇ punoɹƃ ɥɔɐǝ sʇɐǝs puɐ sǝʌlɐʌ ʍǝu
'sʞɔɐʇʇɐ ʇɹɐǝɥ 5 plo sɹɐǝʎ 95 ɯ,ı 'llǝɥ ˙ʇǝs sɐɥ ʎʇıunɯɯoɔ ǝɥʇ ʇɐɥʍ ʍolloɟ
ʎlʇsoɯ ı ʇnq ƃuıʇsod doʇ ƃuıʞıl ɟo ʇɹos ɯ,ı ˙ʍouʞ ʇ,uop ı

>I actually prefer those who do.  To Ray:  please, continue to top-post.  I
>don't need to re-read the same stuff in the thread that I've read over, and
[quoted text clipped - 4 lines]
>
>> (please don't top post...)
Roy - 26 Jun 2009 00:30 GMT
Bitch, bitch, bitch. <G>

>I actually prefer those who do.  To Ray:  please, continue to top-post.  I
>don't need to re-read the same stuff in the thread that I've read over, and
[quoted text clipped - 4 lines]
>
>> (please don't top post...)
PeterD - 26 Jun 2009 16:07 GMT
>Bitch, bitch, bitch. <G>
>
[quoted text clipped - 6 lines]
>>
>>> (please don't top post...)

We have to put up with, but he's worth it!
Denny - 28 Jun 2009 02:31 GMT
On Jun 24, 11:11 pm, "Tom Lawrence" <  <love ya, guys....  just
> sayin'>

I'm thinking there is a group hug in the air.....  <BG>

Denny
Roy - 24 Jun 2009 17:39 GMT
> Well, I pulled out my paperwork, and the window sticker said 7/70 on the
> powertrain, and 7/100 on Cummins diesel engine components.  The warranty
[quoted text clipped - 9 lines]
>
> Ray

If you are getting fuel dilution, by the time you get the oil checked you
might have a mess on your hands. Go to a Cummins or maybe some truck repair
place and have them use a visgage to check the oil for dilution.

Or do it the old fashon way, smell it or see if the oil runs off the stick
real fast.
Tom Lawrence - 25 Jun 2009 04:13 GMT
> If you are getting fuel dilution, by the time you get the oil checked you
> might have a mess on your hands.

I've always got e-mailed .PDF files back from Blackstone within a week of
mailing off the samples...  this bit about taking a month sounds like CYA
lawyer-speak to me.
Ray Nelson - 25 Jun 2009 06:33 GMT
Actually, I'm taking it in to a dealer on monday.  Just the way it coughs
and such starting up can't be good for it, regardless of any danger from oil
contamination.  I still plan on doing the analysis though. It was Blackstone
that said a month turn around.  Reading their FAQ, it sounds like they get a
lot of harrassment from people wanting results in 15 minutes, so I'm
thinking they are just trying to set an expectation they know they can beat.
I always wondered why the military was so fanatical about getting oil
analysis done.  Judging from what it can tell you, now it makes sense.

And Peter, sorry, but I too prefer top posting.  When reading thorough a
thread, it's much easier to follow the conversation when you can just start
reading instead of having to search through the previous 15 sets of
comments.

Anyway, thanks for the advice.  I'll post back once I know what the problem
was.  Maybe it will help someone else.

Ray

>> Well, I pulled out my paperwork, and the window sticker said 7/70 on the
>> powertrain, and 7/100 on Cummins diesel engine components.  The warranty
[quoted text clipped - 16 lines]
> Or do it the old fashon way, smell it or see if the oil runs off the stick
> real fast.
Ray Nelson - 30 Jun 2009 04:14 GMT
Well,

   Thanks to everyone.  It turned out that there were 2 injectors leaking.
They're also going to replace the pump in the fuel tank, but that is on back
order.  Fortunately, it's all covered under warranty, so it's not costing me
a cent.  That sure justifies my decision to go with a Dodge.

   Although, now that the injectors are replaced I'm thinking I want to go
change the oil yet again.  But I'm going to wait a couple days so it's got
over the 500 mile minimum that Blackstone labs recommends for an analysis.
I'd like to know if I was getting much fuel in the oil.

Thanks again everyone.

>> Hi,
>>
[quoted text clipped - 22 lines]
> FMB
> (North Mexico)
PeterD - 22 Jun 2009 13:41 GMT
>Hi,
>
[quoted text clipped - 9 lines]
>
>Thanks,

Do a sniff test: what does the smoke smell like? Unburnt fuel (which
can be a whiteish/gray smells basically like diesel, oil on the other
hand has its own distinctive smell.
 
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