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Car Forum / Fiat Cars / September 2008

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Fiat Bravo electrical problems

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Robin Cull - 07 Sep 2003 18:10 GMT
Apologies for the length of this message and the X-post.  

My girlfriend's Fiat Bravo (1996 1.8GT) has been developing an electrical
problem over the last few days.  It's a new car for us so I'm not totally
aware of its history.  

It started with the indicators; when signaling right everything was ok,
however when signaling left it's fine until you brake, when you brake the
indicator stops (or goes very slowly) and there's no sound from the
flasher unit.  When you release the brake the signal resumes normal
service.  Looking at the rear cluster when this happens, normally the
orange indicator flashes, when the brake is depressed the rear light
flashes instead of the indicator but it is dim and irregular.  

It has been doing this for a while with no other problems but this morning
when I tried to start the car there was nothing, it was completely dead.
The battery had so little charge that when I turned the key, the clock on
the radio reset!  I boosted it from our other car and it then started.  I
took it for a blast up and down the A14 for a couple of junctions to try
and charge the battery a bit.  When I got back home I tried turning it off
and then back on again but it wouldn't start.  Another boost got it going
again.  

Upon some investigation it appears that a third party alarm has been
fitted at some point (quite badly I might add).  It's made by a company
named Spal.  Aside from that I've got no more information about it.  

My current diagnosis is that the alarm installation is faulty causing a
short or open circuit between the indicators, brake lights and rear
lights which is the issue with the confused lighting when indicating and
braking.  This short is also discharging the battery rapidly and a cycle
of charges and discharges to almost no charge has damaged the battery
which is why it now cannot hold charge.  Do you think I am on the right
lines here?  

My next course of action is going to be to call the AA (I have home start)
so they can come out and do a battery test so I know if I need to buy a
new one.  This won't fix the original wiring problem though.  How might I
go about tracking that down?  I guess a multimeter will be my next buy?  

Any tips on what I can do to try and sort this out?  

Please help, I'm starting to get nagged by SWMBO!  

Thanks all.  

Cheers,

Robin

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Phil Howard - 07 Sep 2003 18:25 GMT
> It started with the indicators; when signaling right everything was ok,
> however when signaling left it's fine until you brake, when you brake the
[quoted text clipped - 3 lines]
> orange indicator flashes, when the brake is depressed the rear light
> flashes instead of the indicator but it is dim and irregular.

This sounds like a classic earthing problem.  There will be a dodgy earth
from the rear light cluster (probably from the bulb holder); pull all the
bulbs out and clean all the earth points, as well as the connector to the
light cluster itself.

> It has been doing this for a while with no other problems but this morning
> when I tried to start the car there was nothing, it was completely dead.
[quoted text clipped - 16 lines]
> which is why it now cannot hold charge.  Do you think I am on the right
> lines here?

It could be either the battery has failed (they can go suddenly), the
alternator is duff, or something else is drainig the battery.  If a good
blast didn't help, then i'd suspect one of the first 2. Get the engine
running, and check the battery voltage with a multimeter; If you get less
than 13-odd volts then the alternator is duff. Elsewise, it's the battery.

The alternator could be causing the battery drain if the diode pack has
failed...
ato_zee - 07 Sep 2003 19:43 GMT
>It could be either the battery has failed (they can go suddenly), the
>alternator is duff, or something else is drainig the battery.  If a good
[quoted text clipped - 4 lines]
>The alternator could be causing the battery drain if the diode pack has
>failed...

Running the engine may not put enough charge in the battery. A totally
drained/dead battery is normaly charged at about the 10 hour rate. A
boost charge may get the vehicle started but the battery needs to be
fully charged before you can accurately determine its condition.
Knowing the age of the battery also helps. Complete discharge is not
good but rarely terminal if the battery is promptly recharged and in
otherwise good condition. Many with boats leave the battery to look
after itself out of season, they self discharge until flat, most when
recharged survive.

Best thing you can do is get a low wattage 12V bulb with a pair of
wires attached and put it in series with the battery post and its
clamp. I usually use a jubilee garden hose clip on the battery post,
for the round post types, to make the connection to the post. The
clamp has its own bolt for the other connection.

Now how bright the bulb glows is a measure of the drain. Should be out
with the ignition, lights, radio etc off. If not get someone to watch
the bulb while you pull, then push back, each fuse in turn. If one
turns off or dims  the bulb that is one source of the drain located.

If the bulb stays on and no fuse affects it, the drain is on the raw
unswitched battery feed. Could be alternator, or one of several other
possibilities.

Fiats are well known for earthing problems but a bad earth, whilst it
may make various lights not work properly, is unlikely to create a
drain on the battery. Being a high resistance the opposite.

At a guess you have two separate problems, the battery discharge and
the interaction between the brake/indicator lights.

A test of charging is start the car, get someone to watch the
headlights on a dark night, or point the car to light up a wall, rev
the engine, the lights should get brighter if so you are getting some
charge from the alternator into the battery. The battery light should
also go out at revs above tickover.

Diagnosing alternator problems can be a DIY if you are familiar with
electrics, but is usually left to an auto electrician. The main
alternator feed is live all the time and very bad things can happen if
it touches the chassis. DIY arc welding.
Robin Cull - 08 Sep 2003 12:21 GMT
>>It could be either the battery has failed (they can go suddenly), the
>>alternator is duff, or something else is drainig the battery.  If a good
[quoted text clipped - 4 lines]
>>The alternator could be causing the battery drain if the diode pack has
>>failed...

<SNIP>

> Best thing you can do is get a low wattage 12V bulb with a pair of
> wires attached and put it in series with the battery post and its
> clamp. I usually use a jubilee garden hose clip on the battery post,
> for the round post types, to make the connection to the post. The
> clamp has its own bolt for the other connection.

Sorry you've lost me here with terminology.  What do you mean by "clamp"?
I assume post is one of the terminals on the battery itself.  

<SNIP MORE GOOD ADVICE>

> Fiats are well known for earthing problems but a bad earth, whilst it
> may make various lights not work properly, is unlikely to create a
> drain on the battery. Being a high resistance the opposite.

Maybe I should have told SWMBO that /before/ she bought it! :)

> At a guess you have two separate problems, the battery discharge and
> the interaction between the brake/indicator lights.
[quoted text clipped - 4 lines]
> charge from the alternator into the battery. The battery light should
> also go out at revs above tickover.

I think the alternator is working ok, for example, when on tickover there
is a change in revs as the cooling fan cuts in or you switch the lights
on.  I assume this means that current drawn from the alternator is
increasing the load on the engine.  If the alternator was knackered this
wouldn't happen, right?  

> Diagnosing alternator problems can be a DIY if you are familiar with
> electrics, but is usually left to an auto electrician. The main
> alternator feed is live all the time and very bad things can happen if
> it touches the chassis. DIY arc welding.

Sounds nasty.  I've promised to take it to a pro if I get out of my depth!  

Cheers,

Robin

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Ato_zee - 08 Sep 2003 19:33 GMT
> > Best thing you can do is get a low wattage 12V bulb with a pair of
> > wires attached and put it in series with the battery post and its
[quoted text clipped - 4 lines]
> Sorry you've lost me here with terminology.  What do you mean by "clamp"?
> I assume post is one of the terminals on the battery itself.

The clamp is the bit that goes on the post. A low wattage 12V bulb between
the post, and the clamp that goes on it, is a quick and cheap way of seeing
if there is any drain on the battery with everything switched off.

The test of charging is whether the lights brighten when the engine is
started
or reved. They should also dim a little as the revs are dropped to tickover.
Robin Cull - 08 Sep 2003 20:04 GMT
>> > Best thing you can do is get a low wattage 12V bulb with a pair of
>> > wires attached and put it in series with the battery post and its
[quoted text clipped - 8 lines]
> the post, and the clamp that goes on it, is a quick and cheap way of seeing
> if there is any drain on the battery with everything switched off.

Got it!  I thought clamp was some terribly technical term, not the
obvious.  I feel a bit dumb now.  

It's completely obvious now, a bulb in series between the battery terminal
and the bit that normally clamps directly to the terminal will light if
anything is drawing through the battery.  I'll put something together
tomorrow.  

> The test of charging is whether the lights brighten when the engine is
> started
> or reved. They should also dim a little as the revs are dropped to tickover.

After listening to the revs as the cooling fan cuts in and sticking a
multimeter over the battery while the engine is running, I'm fairly happy
that the alternator is charging the battery.  

I've got it trickling overnight to see if that'll get the battery to a
state where I can start the car tomorrow.  From a couple of other posts
and a friend's opinion I'm pretty convinced that it is new battery time.  

Thanks for your help.  

Cheers,

Robin

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Robin Cull - 08 Sep 2003 14:07 GMT
>> It started with the indicators; when signaling right everything was ok,
>> however when signaling left it's fine until you brake, when you brake the
[quoted text clipped - 8 lines]
> bulbs out and clean all the earth points, as well as the connector to the
> light cluster itself.

Earthing problem.  Ok, I'll check the rear light cluster and make sure
it's all in reasonable condition.  

>> It has been doing this for a while with no other problems but this morning
>> when I tried to start the car there was nothing, it was completely dead.
[quoted text clipped - 22 lines]
> running, and check the battery voltage with a multimeter; If you get less
> than 13-odd volts then the alternator is duff. Elsewise, it's the battery.

On a multimeter:

Engine not running: 12.7V
Turning ignition: <2V (drops almost instantly, rises again after)
With engine running: 14.6V (after boosting from another car and
disconnecting it)

I think this means that the alternator is ok but the battery is just not
keeping charge.  I've stuck a charger on it and set that to 100% charge.
This will take overnight.  

The ammeter on the charger reads 3.5A eff-rms (2.5A DC) approx from the
crappy dial meter.  

Going to try to start it again tomorrow after a full charge.  If it lives
great, if it dies I'll assume the worst about the battery.  

> The alternator could be causing the battery drain if the diode pack has
> failed...

One to look out for.  

Cheers,

Robin

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Hellraiser - 08 Sep 2003 16:08 GMT
> Engine not running: 12.7V
> Turning ignition: <2V (drops almost instantly, rises again after)
> With engine running: 14.6V (after boosting from another car and
> disconnecting it)

That to me sounds like a knackered battery - when it is called upon to
deliver a large amount of current, such as starting the engine, it dies.
Stick another battery in and see what happens!

Hellraiser.........>
Conor - 08 Sep 2003 17:08 GMT
> > Engine not running: 12.7V
> > Turning ignition: <2V (drops almost instantly, rises again after)
[quoted text clipped - 4 lines]
> deliver a large amount of current, such as starting the engine, it dies.
> Stick another battery in and see what happens!

Seconded. Also you can take it to a motor factor shop as most offer
free battery testing.

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Robin Cull - 09 Sep 2003 17:15 GMT
>> > Engine not running: 12.7V
>> > Turning ignition: <2V (drops almost instantly, rises again after)
[quoted text clipped - 7 lines]
> Seconded. Also you can take it to a motor factor shop as most offer
> free battery testing.

Thirded!  It was the battery.  Took it for a test and it was pronounced
dead at the scene.  New battery in, car's starting fine.  

Thanks for your help.  

Cheers,

Robin

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Hellraiser - 09 Sep 2003 21:47 GMT
> Thirded!  It was the battery.  Took it for a test and it was pronounced
> dead at the scene.  New battery in, car's starting fine.
>
> Thanks for your help.

Glad to be of help ;)

Hellraiser.......>
antgel - 10 Sep 2003 00:35 GMT
> Apologies for the length of this message and the X-post.
>
[quoted text clipped - 10 lines]
> the rear light flashes instead of the indicator but it is dim and
> irregular.

Hmm.  I owned a P-reg Bravo 1.8HLX (there's no 1.8GT as far as I know) that
had a bad earth in the left light cluster.  Is this my car?  :P

Metallic blue, a crease in the driver's seat near the door?

A
tuiozdave - 15 Sep 2008 21:54 GMT
hello Robin
I have the same thing happening to my fiat bravo 1.4 now (1997) but when i
first purchased the car the reason why the battery was allways flat was that
the alternator was not fitted correctly. The problem still occurs with the
indicator the reason is that I have a small battery in the car and the
housing of the battery in the engine looks as though it should support a much
larger battery.

I hope this is some help to you.  

>Apologies for the length of this message and the X-post.  
>
[quoted text clipped - 45 lines]
>
>Robin
 
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