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Car Forum / Fiat Cars / May 2005

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Size and type of fitting on Bravo 1.8 drainplug?

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Hellraiser - 27 Apr 2005 22:46 GMT
Doing an oil change the weekend, what is the size/fitting of the drainplug
on a 1.8 Bravo? Some think it's a 7mm allen key, others that it is something
else entirely. Also, what size copper washer do I need?

Hellraiser..........>
anon - 28 Apr 2005 13:14 GMT
think you'll find its a 10mm allen key, and you may be able to re-use the
washer if its not damaged, if so get one from the dealer since any old
washer will not do the job, it should be a copper or alloy one.
steve.

> Doing an oil change the weekend, what is the size/fitting of the drainplug
> on a 1.8 Bravo? Some think it's a 7mm allen key, others that it is something
> else entirely. Also, what size copper washer do I need?
>
> Hellraiser..........>
Conrad Baker - 09 May 2005 20:41 GMT
What you doing on here Hellraiser?  Deserting the forum or do you not trust
Toms knowledge anymore ;)

Conrad

> Doing an oil change the weekend, what is the size/fitting of the drainplug
> on a 1.8 Bravo? Some think it's a 7mm allen key, others that it is something
> else entirely. Also, what size copper washer do I need?
>
> Hellraiser..........>
Hellraiser - 09 May 2005 22:05 GMT
> What you doing on here Hellraiser?  Deserting the forum or do you not
> trust
> Toms knowledge anymore ;)
>
> Conrad

LOL, no just posting a query :) Found out it was an 8mm allen key fitting,
only to find the previous twat, sorry owner, used threadlock on the sump
plug. I now need to get it somewhere accessible and lever it with what is
commonly known as a FLTB (f.cking long tommy bar) :)

You still need these cam locks?

Hellraiser...........>
Conrad Baker - 10 May 2005 18:55 GMT
Yeah, I have to get it done, but a bit short on the cash at the moment.  If
you are looking to get rid of the cam locks as you have had the work done,
I'll have them for a reasonable price, otherwise I'll borrow them near the
time if that is okay?

Conrad

> > What you doing on here Hellraiser?  Deserting the forum or do you not
> > trust
[quoted text clipped - 10 lines]
>
> Hellraiser...........>
Nick Bailey ///// - 10 May 2005 20:33 GMT
>> What you doing on here Hellraiser?  Deserting the forum or do you not
>> trust
[quoted text clipped - 10 lines]
>
> Hellraiser...........>

I missed this one!

What is the Cam Lock thread about?

Nick /////
Hellraiser - 10 May 2005 21:27 GMT
>> LOL, no just posting a query :) Found out it was an 8mm allen key
>> fitting, only to find the previous twat, sorry owner, used threadlock on
[quoted text clipped - 8 lines]
>
> What is the Cam Lock thread about?

Hi Nick,

Conrad lives close to me and also has a 1.8 Bravo, I got the cam locking
tools for when my belt was changed and have arranged to loan them to him.
Been a while now, so I hope he gets the belt and tensioners done before they
break.....

Hellraiser.........>
Nick Bailey ///// - 11 May 2005 22:13 GMT
>>> LOL, no just posting a query :) Found out it was an 8mm allen key
>>> fitting, only to find the previous twat, sorry owner, used threadlock on
[quoted text clipped - 17 lines]
>
> Hellraiser.........>

I'm assuming that we are talking about twin cam engines with variable input
cam timing.

Thus far I've not had to personally change a cam belt on these variable
input cam timing models.
I have the manuals so know quite well how to change the cam belt locking
down the cam shafts.

However, having change many cam belts on 'older' models I very curious and
dubious about the
need to lock the camshafts for a belt change.  I'm told it is because there
is not much slack or room
for play in these later models, but I can't help think that if the engine is
placed at TDC/BDC and the old
belt is carefully removed (having marked all positions) then the extra
lengthy step of expsosing and locking
down the cams is an overkill.  For sure you need to do this when rebuilding
an engine, but stopping a
good running engine, marking and removing a belt and replacing with a new
belt should be no different
to the same procedure used for a twin cam engine without variable input cam
timing! ?

If I'm missing something then please let me know!

Nick /////
Hellraiser - 14 May 2005 15:23 GMT
> I'm assuming that we are talking about twin cam engines with variable
> input cam timing.
[quoted text clipped - 20 lines]
>
> If I'm missing something then please let me know!

It is possible to change the belt without the cam locks, but there are two
problems with this - firstly, when the belt is removed the valve springs
have a nasty habit of flicking the camshaft around and secondly the belt can
be a bit of a bugger to get on, unless you have a 3rd hand to hold the two
camshafts whilst weedling the belt it is not easy! The belt had originally
been changed on mine without cam locking tools and I noticed when it was at
TDC the one camshaft was slightly out, since it has been redone the engine
is both quieter and also seems to rev more freely, so it's a double bonus I
guess :)

Hellraiser.........>
Nick Bailey ///// - 14 May 2005 18:31 GMT
>> I'm assuming that we are talking about twin cam engines with variable
>> input cam timing.
[quoted text clipped - 32 lines]
>
> Hellraiser.........>

Hi Hellraiser

Interesting to hear your views.

I fully understand the tendency of the cams to back-off the lobes and move
to a neutral position.  However cam locking is not a problem.  In the simple
case an old cam belt with the same pitch can be used to lock the camshafts.
A simple figure of 8 around the sprockets after the existing belt has be
slid forward.
Alternatively a more professional device can be used.

Remember that on the older non variable timiing cam shafts this excessive
locking down was never required.

The bit I have trouble with is the slackening of the inlet cam shaft
sprocket on the variator.  Cam belts are made to sub mm tolerance so I can't
see (on a belt replace when cam position is secured) why it is necessary to
release the position of the inlet sprocket.  We must be talking of much less
than 0.5 degrees of tolerance.  Even if the timing of inlet relative to
exhaust was precise we still have the long belt run down to the crank
spocket, which is on a much smaller radious, so the natural run-out of
timing due to belt tolerances will surely be greater.

Removing the cam cover (expensive gasket), bearing caps, special tools etc.
seems a bit over the top IMHO.

Nick /////
Hellraiser - 15 May 2005 21:51 GMT
> Hi Hellraiser
>
[quoted text clipped - 5 lines]
> camshafts. A simple figure of 8 around the sprockets after the existing
> belt has be slid forward.

Wouldn't that make it difficult to fit the new belt?

> Remember that on the older non variable timiing cam shafts this excessive
> locking down was never required.
[quoted text clipped - 7 lines]
> to the crank spocket, which is on a much smaller radious, so the natural
> run-out of timing due to belt tolerances will surely be greater.

Ah, the 1.8 has no variator so I can't give an opinion on that :)

> Removing the cam cover (expensive gasket), bearing caps, special tools
> etc. seems a bit over the top IMHO.

There's only 2 bearing caps to remove (which come off quite easily), the cam
cover gasket can be re-used (so long as no oil is leaking from it and it is
in good condition - just crank it down a little tighter), and considering
the potential for damage if it is done wrong, I think spending a few quid on
some cam locking tools is a good idea. After all, the camshafts won't move
at all when the cams are wedged!

Hellraiser..........>
Nick Bailey ///// - 16 May 2005 18:53 GMT
> Wouldn't that make it difficult to fit the new belt?

Not really as the locking belt sits on the rear side of the cam sprockets
secured with buldog clips/clamps.

> Ah, the 1.8 has no variator so I can't give an opinion on that :)

The variator is where the problem occurs!

> There's only 2 bearing caps to remove (which come off quite easily), the
> cam cover gasket can be re-used (so long as no oil is leaking from it and
> it is in good condition - just crank it down a little tighter), and
> considering the potential for damage if it is done wrong, I think spending
> a few quid on some cam locking tools is a good idea. After all, the
> camshafts won't move at all when the cams are wedged!

These caps secure the cams for sure.  But this can be done with other cam
lock clamps without necessitating the removal of the cam covers, gasket and
bearing caps.

Well one day I'll have to change my can belt on my Stilo Abarth, assuming I
have it at 5 years/50K miles :-).  On my Coupe 20V I've already had it
replaced due to an auxilary belt failure (double poly-V belt = crap) which
was ingested into the cam belt area and caused the cam belt to ride over the
junk on the crank sprocket and throw the timing out.  Fortunately my wife
spotted the ecu warning light come on and stopped.  On the Coupe the ECU
warns if the camshaft to crank timing goes out of specification.  Luckily
prompt action meant no valves were bent.  The car was recovered to the
garage so I let them get on with it :-)

Nick /////

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