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Car Forum / Ford / Ford Explorer / May 2004

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Advice on checking axle fluid 99 XLT

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SizzleMP - 29 May 2004 15:28 GMT
I was going to check my rear axle fluid soon. I looked under the car and saw
that it looks like it will be hard to get at the fill plug because it seems the
gas tank is in the way. Can someone give me advice on how difficult it was to
check. Also, what tool is best to open the fill plug. It looks like a 1/2"
square rachet or breaker bar would work.
Jim Warman - 29 May 2004 19:48 GMT
3/8th drive square... a long handle ratchet with about a 6" extension should
be near perfect. Be absolutely sure that there is no mud in the square drive
hole..... worrying at it until it is unusable will solve nothing and will
only serve to make people like me wealthy. In our shop, this plug would have
been removed at each and every oil change... if this plug has not been
removed for quite some time,  expect a lot of resistance... it may come down
to a 1/2" breaker bar and a reducer in extreme cases... again, clean all the
mud, etc. from the socket in the plug.... it is important to get a good
purchase on the plug to avoid problems.

After all that, if you can remember "lefty loosey, righty tighty..." you
should be good to go.

Did I mention that it's important to clean out the hole in the plug to avoid
rounding the corners???  A word to the wise.... while you might save money
today doing a splash and dash, one very real reason for scheduled oil
changes is finding little sh*t before it turns into big sh*t. I'm forever
amused when I tell someone that their brake pads are getting thin and they
reply "They were good this morning...". Rates right up there with "I
replaced your fuel filter..." - "Why, was it plugged???" Nope.. it wasn't
plugged, but I'm sure the tow truck driver would like me if I left it.

If it's worth changing the engine oil, it has to be worth looking around for
real problems..... cars can't help but wear out and break.. to expect
otherwise is folly.

> I was going to check my rear axle fluid soon. I looked under the car and saw
> that it looks like it will be hard to get at the fill plug because it seems the
> gas tank is in the way. Can someone give me advice on how difficult it was to
> check. Also, what tool is best to open the fill plug. It looks like a 1/2"
> square rachet or breaker bar would work.
SizzleMP - 29 May 2004 20:19 GMT
>From: "Jim Warman" mechanic@tenalpsulet.net
>Date: 5/29/04 2:48 PM Eastern Daylight Time
[quoted text clipped - 25 lines]
>real problems..... cars can't help but wear out and break.. to expect
>otherwise is folly.

The plug has not been removed since I bought the truck 5 years ago. The truck
only has 30,000 miles, so I did not think it was necessary to check the axle
fluid everytime I changed the oil myself. To be honest ,I never heard of a shop
that checks the axle fluid at every oil change but nevertheless,I will be
prepared with the 3/8 square drive when I go down under. Thanks for the advice.
Jim Warman - 29 May 2004 21:10 GMT
Normally, one would expect to see some sign of leakage indicating loss of
fluid..... even with vehicles I am familiar with, I refuse to use outward
signs as an indication of axle fluid level but I may have to change my
thinking..... the new rear axle specs on some of the Ford line-up precuded
using the check plug ( the level should be 1/2 litre above the check
plug.... I can just see it when KwikeeLoob gets into these - "it was
'overfull' but we fixed that...".

Just remember that "shocking" the plug can often work where steady pressure
wont.

advice.
John Riggs - 29 May 2004 22:15 GMT
   You are correct...a breaker bar or ratchet will fit. Pull the plug and
feel with your finger....if it gets wet with fluid, that's good enough. It
doesn't have to be running out to be full. Now, if you want to fill it, do
so with a grease pump and a long hose or nozzle...or have them do it your
next trip at Jiffy lube .It doesn't cost any more.

> I was going to check my rear axle fluid soon. I looked under the car and saw
> that it looks like it will be hard to get at the fill plug because it seems the
> gas tank is in the way. Can someone give me advice on how difficult it was to
> check. Also, what tool is best to open the fill plug. It looks like a 1/2"
> square rachet or breaker bar would work.
SizzleMP - 30 May 2004 14:24 GMT
Well, I checked both front and rear difs plus the transfer case. All 3 plugs
came out with no problem, and all 3 are full.
 
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