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Car Forum / Ford / Ford Explorer / December 2004

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Headlight lenses

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John Riggs - 05 Dec 2004 06:33 GMT
   Anybody know how to remove and replace the headlight lenses on a '92 Ex?
Mine seem to have a lot of water trapped behind them from the last time it
rained. I need to get it out, dry, and find a way to seal it (silicone?)
before the weather gets too nasty. I'd hate to have to wrestle rubber in
freezing temps.

   Thanks, guys
Big Bill - 05 Dec 2004 16:05 GMT
>    Anybody know how to remove and replace the headlight lenses on a '92 Ex?
>Mine seem to have a lot of water trapped behind them from the last time it
[quoted text clipped - 3 lines]
>
>    Thanks, guys

On my 92 Sport you don't replace the lens, you replace everything but
the bulb.
They aren't sealed by design; as the air inside gets hot, it expands,
and it contracts as it cools. They aren't sealed beams.
If you're getting water in from rain, they may be cracked, in which
case, I'd personally recommend replacement ($).

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Bill Funk
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John Riggs - 05 Dec 2004 17:53 GMT
   Well, I asked because it looks as though a lens could finagled out of
the seal, and I had seen replacement lenses in the auto parts stores. I
thought there must be a way without screwing them up.
   Has anyone even tried? I hate to discard perfectly good headlamps
because of a leaky lens.

| >    Anybody know how to remove and replace the headlight lenses on a '92 Ex?
| >Mine seem to have a lot of water trapped behind them from the last time it
[quoted text clipped - 10 lines]
| If you're getting water in from rain, they may be cracked, in which
| case, I'd personally recommend replacement ($).
Jim Warman - 05 Dec 2004 18:34 GMT
John.... think about what you said....."I hate to discard perfectly good
headlamps
because (they don't work properly) of a leaky lens." If they were good, they
wouldn't leak.

You could try wiping a bead of silicon around the seam betwixt lense nad
bucket. Given the age, I would hazard a guess that some sort of sandblasting
has taken it's toll on the lenses optical quality.

I have seen decent quality pods for reasonable price through Cross Canada.
I'm sure there is similar on Ebay.

>    Well, I asked because it looks as though a lens could finagled out of
> the seal, and I had seen replacement lenses in the auto parts stores. I
[quoted text clipped - 21 lines]
> | If you're getting water in from rain, they may be cracked, in which
> | case, I'd personally recommend replacement ($).
John Riggs - 05 Dec 2004 19:36 GMT
   The lenses are clear, unscratched, the rubber is still intact and
ductile. I'd like to see if there is a way to remove the lens and put a bead
of silicone on the inside. If I were to do this from the outside, I'm afraid
I wouldn't effectively seal the lamps. Is it possible, Jim, to remove the
lenses. (remember? no work, no money...I *have* to pinch pennies).

| John.... think about what you said....."I hate to discard perfectly good
| headlamps
[quoted text clipped - 33 lines]
| > | If you're getting water in from rain, they may be cracked, in which
| > | case, I'd personally recommend replacement ($).
Jim Warman - 05 Dec 2004 20:26 GMT
Sorry... forgot the financial thing....

While I have seen lense replacement kits for 'some' sealed lamps, I can't
say that they are available for all sealed lamps. I've never had the need to
separate the lense from the bucket on these units so I can't say if it's
do-able or not. if I were trapped into your situation, I'd be more inclined
to roughen the surface on each side of the seam and apply some silicone to
the ouside. I would also expect the silicone to start pealing after a few
months.

>    The lenses are clear, unscratched, the rubber is still intact and
> ductile. I'd like to see if there is a way to remove the lens and put a
[quoted text clipped - 51 lines]
> | > | If you're getting water in from rain, they may be cracked, in which
> | > | case, I'd personally recommend replacement ($).
John Riggs - 05 Dec 2004 21:32 GMT
   Peeling, yes, I've observed that before. I use rubber cement at times,
too. It works wells for mounting things and sealing them. It doesn't,
however, have the same tendency to peel unless it is exposed or abraded, and
it has minimal impact upon plastics. Would that be any better?

| Sorry... forgot the financial thing....
|
[quoted text clipped - 61 lines]
| > | > | If you're getting water in from rain, they may be cracked, in which
| > | > | case, I'd personally recommend replacement ($).
Chief_Wiggum - 06 Dec 2004 23:46 GMT
If I were trying to rig some light buckets, I believe that 5 minute epoxy
would be my weapon of choice....

>     Peeling, yes, I've observed that before. I use rubber cement at times,
> too. It works wells for mounting things and sealing them. It doesn't,
[quoted text clipped - 81 lines]
> | > | > | Bill Funk
> | > | > | Change "g" to "a"
 
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