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Car Forum / Ford / Ford Explorer / August 2005

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Oil In Intake on '92

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Ulysses - 16 Aug 2005 18:38 GMT
When my '92 EB with the 4.0 V6 has been sitting for a while it will run
rough when I first start it up and white smoke comes out of the tailpipe.
There is oil in the intake (the plastic tube that goes from the air cleaner
to the intake manifold) where the crankcase breather is connected to it.
After it runs for a while the white smoke goes away and it runs smoothly
(well, smooth for 280K miles on the engine).

I replaced the PCV valve but it didn't seem to make a difference.  What can
cause oil to get in there?  The oil level in the crankcase is normal.

Thanks.
Jim Warman - 17 Aug 2005 01:08 GMT
First thing comes to mind would be excessive ring blow-by. With the motor
running, pull the PCV valve from it's location and cover the end of the
valve with your thumb. Watch the hole that you pulled the valve from for
tatletale signs of ring wear.

> When my '92 EB with the 4.0 V6 has been sitting for a while it will run
> rough when I first start it up and white smoke comes out of the tailpipe.
[quoted text clipped - 7 lines]
>
> Thanks.
Ulysses - 17 Aug 2005 05:26 GMT
> First thing comes to mind would be excessive ring blow-by. With the motor
> running, pull the PCV valve from it's location and cover the end of the
> valve with your thumb. Watch the hole that you pulled the valve from for
> tatletale signs of ring wear.

Thanks.  Not was I was hoping to hear, but not unexpected considering the
mileage on the truck.

> > When my '92 EB with the 4.0 V6 has been sitting for a while it will run
> > rough when I first start it up and white smoke comes out of the tailpipe.
[quoted text clipped - 9 lines]
> >
> > Thanks.
Ashton Crusher - 17 Aug 2005 07:47 GMT
>> First thing comes to mind would be excessive ring blow-by. With the motor
>> running, pull the PCV valve from it's location and cover the end of the
[quoted text clipped - 3 lines]
>Thanks.  Not was I was hoping to hear, but not unexpected considering the
>mileage on the truck.

Most oil smoke is blue.  ATF tends to burn white.  You may be sucking
a little ATF from a leaking vacuum mod valve into the intake.  Pull
the vacuum lines off the "T" on the firewall and look for ATF in those
lines.

>> > When my '92 EB with the 4.0 V6 has been sitting for a while it will run
>> > rough when I first start it up and white smoke comes out of the
[quoted text clipped - 10 lines]
>> >
>> > Thanks.
Ulysses - 17 Aug 2005 21:47 GMT
> >> First thing comes to mind would be excessive ring blow-by. With the motor
> >> running, pull the PCV valve from it's location and cover the end of the
[quoted text clipped - 8 lines]
> the vacuum lines off the "T" on the firewall and look for ATF in those
> lines.

Thanks.  I'll check for ATF but I'm pretty sure it's motor oil in the intake
and not ATF.  I had that problem on my '91 and there was no smoke in that
particular case.

> >> > When my '92 EB with the 4.0 V6 has been sitting for a while it will run
> >> > rough when I first start it up and white smoke comes out of the
[quoted text clipped - 10 lines]
> >> >
> >> > Thanks.
carbide@egine.com - 17 Aug 2005 23:32 GMT
> When my '92 EB with the 4.0 V6 has been sitting for a while it will run
> rough when I first start it up and white smoke comes out of the tailpipe.

White smoke can be caused by coolant leaking into the cylinder from a
bad head gasket. That jibes with it happening after sitting for a
while, and when started running rough and then smoothing out.

If that's the case, you should be losing coolant, and maybe
overheating. One check is to fill the radiator but leave the cap off,
start it, push hard on the brakes, put it in gear and rev it a LITTLE-
1200 rpm. Slip the clutch if it's a manual. The idea here is to load
the engine to increase combustion pressure in the cylinders.

Have someone observing the radiator coolant- if you have a bad head
gasket, exhaust should get into the coolant, making it bubble and
surge. The escaping exhaust forms big bubbles in the water jacket and
pushes its way out thru the radiator cap opening.

If the level just changes slightly when you rev and expands as it warms
up, all that's normal.

You have two, right? You can also compare them.
-Paul
Ulysses - 18 Aug 2005 00:29 GMT
> > When my '92 EB with the 4.0 V6 has been sitting for a while it will run
> > rough when I first start it up and white smoke comes out of the tailpipe.
[quoted text clipped - 19 lines]
> You have two, right? You can also compare them.
> -Paul

Thanks Paul.  This sounds like a very likely cause of my problem.  I has
been losing coolant too but I didn't think the problems were related.  It
has been "boiling over" and losing coolant through the top of the reservoir.
Bubbling exhaust from a leaking head gasket could do that, right?  Could
that also have caused my radiator to burst?  I need to put in a new radiator
before I continue but I just wanted to make sure it was worth putting any
more money into it.  Sounds like it may continue to live.

Yes, I have two and the other one recently started losing coolant too in the
same way so maybe a comparison won't help much.  I'm pretty sure the other
('91) needs a new fan clutch (it turns freely when th engine is warmed up)
and I think the thermostat is OK but now it sounds like it may have a bad
head gasket too.
carbide@egine.com - 18 Aug 2005 00:47 GMT
> Thanks Paul.  This sounds like a very likely cause of my problem.  I has
> been losing coolant too but I didn't think the problems were related.  It
> has been "boiling over" and losing coolant through the top of the reservoir.
> Bubbling exhaust from a leaking head gasket could do that, right?  Could
> that also have caused my radiator to burst?

It can happen either way- a leak can cause the engine to overheat,
blowing the head gasket, or the head gasket can go, and the exhaust in
the coolant can cause other parts of the cooling system to fail.

I've read that the radiators (at least in the early Explorers) tended
to leak due to their aluminum/plastic construction. I experienced this
in a Ford Ranger with the same engine and radiator, and indeed my
headgasket blew. :-(
-Paul
Tommy Wood - 18 Aug 2005 01:04 GMT
This vintage Explorer had a problem with leaking water via the intake
manifold gasket.  You might try very gently tightening the intake manifold
bolts (the lower ones).  Be careful because it's an aluminum intake manifold
and if you overtighten, the manifold may crack.

This fixed my problem with water getting into the intake.

>> > When my '92 EB with the 4.0 V6 has been sitting for a while it will run
>> > rough when I first start it up and white smoke comes out of the
[quoted text clipped - 37 lines]
> and I think the thermostat is OK but now it sounds like it may have a bad
> head gasket too.
carbide@egine.com - 18 Aug 2005 01:31 GMT
> This vintage Explorer had a problem with leaking water via the intake
> manifold gasket.  You might try very gently tightening the intake manifold
> bolts (the lower ones).  Be careful because it's an aluminum intake manifold
> and if you overtighten, the manifold may crack.
>
> This fixed my problem with water getting into the intake.

Interesting. In that case, the "loading the engine" test wouldn't show
anything because exhaust wouldn't be getting into the coolant. But it
seems like it would REALLY suck coolant at idle, so it wouldn't smooth
out.

How'd you figure it out, and what were the symptoms?
-Paul
Ulysses - 18 Aug 2005 04:35 GMT
> > This vintage Explorer had a problem with leaking water via the intake
> > manifold gasket.  You might try very gently tightening the intake manifold
[quoted text clipped - 10 lines]
> How'd you figure it out, and what were the symptoms?
> -Paul

On my '91 it was easy to determine the manifold was leaking because water
was pouring out next to the thermostat housing.  On the '92 it was gradually
losing coolant and there were water marks at the rear and when I pulled the
manifold I could see it was getting wet in a couple of the ports.  I had
suspected a possible head gasket leak back then but decided to go after the
intake manifold first and stopped there because I had found a problem.  It
just wasn't the ONLY problem it seems.  Right now I'm looking at a new
radiator, new thermostat, new fan clutch, new intake manifold gasket, new
head gaskets, new piston rings (oh, and I suppose a valve job and complete
rebuild would be in order), and a new Explorer.  That computer controlled
brake traction thingamajig they have now is very appealing (if it actually
works).  Now I need to find out which engine it is that I don't want--Google
time.

Oh, and it finally got it's first dent and they don't seem to have any Wild
Strawberry touch-up paint any more.  Hmmm... the AC doesn't work, the
windshield is cracked, it finally got a rip in the leather upholstery, and
the steering pump leaks.  Maybe carbide@egine.com doesn't want a 91-94!
Tommy Wood - 19 Aug 2005 00:51 GMT
>> > This vintage Explorer had a problem with leaking water via the intake
>> > manifold gasket.  You might try very gently tightening the intake
[quoted text clipped - 36 lines]
> windshield is cracked, it finally got a rip in the leather upholstery, and
> the steering pump leaks.  Maybe carbide@egine.com doesn't want a 91-94!

Oh, yeah, one of the other symptoms was I was losing a pint or so water
every month with no evidence of leaking.  Forgot about that.
Tommy Wood - 19 Aug 2005 00:49 GMT
>> This vintage Explorer had a problem with leaking water via the intake
>> manifold gasket.  You might try very gently tightening the intake
[quoted text clipped - 12 lines]
> How'd you figure it out, and what were the symptoms?
> -Paul

The evidence is white carbon build up on spark plug #5 and engine pinging.
I didn't really figure it out myself.  Most of the hints were here in this
newsgroup.  However, I think I may be one of the first to try tightening the
intake manifold bolts (most folks replaced the gasket with a better designed
gasket).  I find that because the manifolds are aluminum, they loosen up
every year or so and so I just retighten a little bit maybe once a year or
two.  So, far, it's worked for me because I really don't want to replace the
gaskets (looks like a lot of work - too much stuff to remove to get to
them).
Ulysses - 18 Aug 2005 04:19 GMT
> This vintage Explorer had a problem with leaking water via the intake
> manifold gasket.  You might try very gently tightening the intake manifold
> bolts (the lower ones).  Be careful because it's an aluminum intake manifold
> and if you overtighten, the manifold may crack.
>
> This fixed my problem with water getting into the intake.

I've replaced the intake manifold gaskets on both my Explorers within the
last couple of years and I did the 4 step torque sequence and used gasket
grade silicon along with the new gaskets and retorqued after waiting 24
hours so I don't *think* it's the manifold gasket but I'll check it anyway.

If it's determined to be the head gasket(s) then I guess I'll be finding out
how my intake manifold gasket job held up ;-)

> >> > When my '92 EB with the 4.0 V6 has been sitting for a while it will run
> >> > rough when I first start it up and white smoke comes out of the
[quoted text clipped - 37 lines]
> > and I think the thermostat is OK but now it sounds like it may have a bad
> > head gasket too.
Ulysses - 20 Aug 2005 02:07 GMT
> > When my '92 EB with the 4.0 V6 has been sitting for a while it will run
> > rough when I first start it up and white smoke comes out of the tailpipe.
[quoted text clipped - 19 lines]
> You have two, right? You can also compare them.
> -Paul

Well, since I don't have a radiator on the '92 at the moment I did the
bubble test on the '91 and got some nice, big bubbles.  That would explain
the overheating.

At least by the time I'm done doing the '92 (assuming it's just a head
gasket and not a cracked head or block) I'll have some experience when I
tackle the '91.
 
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