> This vintage Explorer had a problem with leaking water via the intake
> manifold gasket. You might try very gently tightening the intake manifold
> bolts (the lower ones). Be careful because it's an aluminum intake manifold
> and if you overtighten, the manifold may crack.
>
> This fixed my problem with water getting into the intake.
Interesting. In that case, the "loading the engine" test wouldn't show
anything because exhaust wouldn't be getting into the coolant. But it
seems like it would REALLY suck coolant at idle, so it wouldn't smooth
out.
How'd you figure it out, and what were the symptoms?
-Paul
Ulysses - 18 Aug 2005 04:35 GMT
> > This vintage Explorer had a problem with leaking water via the intake
> > manifold gasket. You might try very gently tightening the intake manifold
[quoted text clipped - 10 lines]
> How'd you figure it out, and what were the symptoms?
> -Paul
On my '91 it was easy to determine the manifold was leaking because water
was pouring out next to the thermostat housing. On the '92 it was gradually
losing coolant and there were water marks at the rear and when I pulled the
manifold I could see it was getting wet in a couple of the ports. I had
suspected a possible head gasket leak back then but decided to go after the
intake manifold first and stopped there because I had found a problem. It
just wasn't the ONLY problem it seems. Right now I'm looking at a new
radiator, new thermostat, new fan clutch, new intake manifold gasket, new
head gaskets, new piston rings (oh, and I suppose a valve job and complete
rebuild would be in order), and a new Explorer. That computer controlled
brake traction thingamajig they have now is very appealing (if it actually
works). Now I need to find out which engine it is that I don't want--Google
time.
Oh, and it finally got it's first dent and they don't seem to have any Wild
Strawberry touch-up paint any more. Hmmm... the AC doesn't work, the
windshield is cracked, it finally got a rip in the leather upholstery, and
the steering pump leaks. Maybe carbide@egine.com doesn't want a 91-94!
Tommy Wood - 19 Aug 2005 00:51 GMT
>> > This vintage Explorer had a problem with leaking water via the intake
>> > manifold gasket. You might try very gently tightening the intake
[quoted text clipped - 36 lines]
> windshield is cracked, it finally got a rip in the leather upholstery, and
> the steering pump leaks. Maybe carbide@egine.com doesn't want a 91-94!
Oh, yeah, one of the other symptoms was I was losing a pint or so water
every month with no evidence of leaking. Forgot about that.
Tommy Wood - 19 Aug 2005 00:49 GMT
>> This vintage Explorer had a problem with leaking water via the intake
>> manifold gasket. You might try very gently tightening the intake
[quoted text clipped - 12 lines]
> How'd you figure it out, and what were the symptoms?
> -Paul
The evidence is white carbon build up on spark plug #5 and engine pinging.
I didn't really figure it out myself. Most of the hints were here in this
newsgroup. However, I think I may be one of the first to try tightening the
intake manifold bolts (most folks replaced the gasket with a better designed
gasket). I find that because the manifolds are aluminum, they loosen up
every year or so and so I just retighten a little bit maybe once a year or
two. So, far, it's worked for me because I really don't want to replace the
gaskets (looks like a lot of work - too much stuff to remove to get to
them).
> This vintage Explorer had a problem with leaking water via the intake
> manifold gasket. You might try very gently tightening the intake manifold
> bolts (the lower ones). Be careful because it's an aluminum intake manifold
> and if you overtighten, the manifold may crack.
>
> This fixed my problem with water getting into the intake.
I've replaced the intake manifold gaskets on both my Explorers within the
last couple of years and I did the 4 step torque sequence and used gasket
grade silicon along with the new gaskets and retorqued after waiting 24
hours so I don't *think* it's the manifold gasket but I'll check it anyway.
If it's determined to be the head gasket(s) then I guess I'll be finding out
how my intake manifold gasket job held up ;-)
> >> > When my '92 EB with the 4.0 V6 has been sitting for a while it will run
> >> > rough when I first start it up and white smoke comes out of the
[quoted text clipped - 37 lines]
> > and I think the thermostat is OK but now it sounds like it may have a bad
> > head gasket too.