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Car Forum / Ford / Ford Explorer / October 2005

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Whining Chinese Fan Clutch on '91

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Ulysses - 06 Sep 2005 16:42 GMT
I just replaced my fan clutch on my '91 XLT (4.0 V6 EFI) with one that I got
from Auto Zone's online store.  It looks exactly like the OEM Ford part but
it makes a loud whining noise when I accelerate.  It says "Made in China."
The description was "heavy duty for fast revving engines" or something to
that effect.  Since the fan clutches are thermostatically controlled I
expect it to engage when the engine is hot and disengage when it cools off
some.  I'm not certain but it seems to engage when the engine is running
faster and disengages when it's running slower.  Is there some way to test
this thing to make sure it's working right?  It feels tighter than the old
one which rotated easily when the engine was hot and off.   The new clutch
*seems* to be working great as my overheating problem is gone and the
cooling systems seems to be operating exactly like it should, but the fan is
rather loud and annoying.  I also replaced the fan blade recently (before
the new clutch) and it looks exactly like the old fan and I got it from
Ford.  It also looks like I put it on the right way.  It was not whining
with the old clutch.

I could probably take it back to any Auto Zone store and get one from Ford
if need be.  Anyone else with this problem?

Thanks.
carbide@egine.com - 06 Sep 2005 19:40 GMT
 The new clutch
> *seems* to be working great as my overheating problem is gone and the
> cooling systems seems to be operating exactly like it should, but the fan is
> rather loud and annoying.

Have you considered the idea that it's making noise because it's
working now? It was likely quieter when it didn't work. ;-)
-Paul
Ulysses - 07 Sep 2005 16:33 GMT
>   The new clutch
> > *seems* to be working great as my overheating problem is gone and the
[quoted text clipped - 4 lines]
> working now? It was likely quieter when it didn't work. ;-)
> -Paul

He he.  Yea, well I expected it to make some more noise but this is a very
annoying sound.  A long time ago when the old one was still working it would
make a loud whooshing sound.  This is some kind of "heavy duty for trucks
and SUVs" thing so maybe it's supposed to be louder.  I don't know.  Maybe
it needs a wear-in period or something.
Ashton Crusher - 08 Sep 2005 00:28 GMT
>>   The new clutch
>> > *seems* to be working great as my overheating problem is gone and the
[quoted text clipped - 11 lines]
>and SUVs" thing so maybe it's supposed to be louder.  I don't know.  Maybe
>it needs a wear-in period or something.

That's what I'm thinking.   It will either "wear in" or you'll have
"gotten used to it" and either way  problem solved!
Ulysses - 08 Sep 2005 02:42 GMT
> >>   The new clutch
> >> > *seems* to be working great as my overheating problem is gone and the
[quoted text clipped - 14 lines]
> That's what I'm thinking.   It will either "wear in" or you'll have
> "gotten used to it" and either way  problem solved!

Well I gather so far nobody seems to think there's anything wrong with it so
I guess I'll shut up and get onto other more exciting problems ;-)
Ulysses - 08 Sep 2005 02:46 GMT
>   The new clutch
> > *seems* to be working great as my overheating problem is gone and the
[quoted text clipped - 4 lines]
> working now? It was likely quieter when it didn't work. ;-)
> -Paul

BTW did you ever get your Explorer?  I got a good deal on a '97 4WD.  I'm
still keeping the '91 and '92 as long as they are repairable.
carbide@egine.com - 08 Sep 2005 16:27 GMT
> BTW did you ever get your Explorer?  I got a good deal on a '97 4WD.  I'm
> still keeping the '91 and '92 as long as they are repairable.

I'm getting close. I've passed on some good ones because I didn't like
the color. I started dragging my feet when gas hit $3/gal too. That
seems to be motivating more people to sell.  I have my eye on this 98
4D, 4WD:
http://www.craigslist.org/nby/car/95258206.html

That's at my upper limit, $6K. I'm hoping they drop their asking price.
Good chance that'll happen.
-Paul
Ulysses - 08 Sep 2005 20:30 GMT
> > BTW did you ever get your Explorer?  I got a good deal on a '97 4WD.  I'm
> > still keeping the '91 and '92 as long as they are repairable.
[quoted text clipped - 8 lines]
> Good chance that'll happen.
> -Paul

Personally I think that price is already reasonable if not very good, but
heck, if you can get it for less...

I wouldn't wait for them to lower the price, I'd just offer less before
someone else grabs it.

I bought a '97 LTX with Control Trac 4WD, the color I wanted, power doors
and windows, tilt, cruise, no CD but casette (I never even turn the things
on anyway but the clock is nice to have), 4.0 V6 EFI, four wheel disc
brakes, no sunroof (don't really like em), some of those damn air bags, and
97,000 miles.  The thing looks great and I got it from a Ford dealer for
just under $5000.  I would have liked leather but was more concerned with
getting the right engine and most of em seem to have the SOHC.  I'm pretty
sure I can keep this thing going for another 200,000 miles.  I know you
don't like dealers but on mine they replaced the brake pads, changed the
oil, changed the coolant, changed the air filter, apparently charged the AC
(very cold), cleaned it thoroughly, got the smog test, took the stuff to the
DMV, and most likely set the engine to factory specs.  They may have done
other things that I have not investigated quite yet.  BTW they had several
used Explorers to choose from at this dealer.  I got the impression they had
been there for a while too.

I have not made up my mind yet if I like the Control Trac or not.  I think I
prefer having complete control over 4WD but it will go up a steep, loose
dirt hill without having to push any buttons or turning any knobs etc.  I'm
also not so sure about the torsion bar suspension--sounds like sports car
stuff to me--so we'll just have to see when the road gets muddy.  It does
feel more responsive than the old Explorers which could be an advantage
offroad.

BTW I had to have a white one cause my other two are red and blue ;-)
carbide@egine.com - 08 Sep 2005 21:53 GMT
> BTW I had to have a white one cause my other two are red and blue ;-)

Sounds like you got a good deal! White is my first choice too- cool in
hot weather, easy to touch up the paint, safer at night.

The local dealers are doing parking lot sales, one just blocks from my
house, so I did test drive a 96. I verified that I fit comfortably. I'm
6'5", which is why I settled on getting an Explorer- they're roomy.
They wouldn't go below $6400 for that 96, and it was pretty rusty
underneath, so I passed. I was impressed by how clean they got it,
though. It looked like new under the hood. Close inspection revealed
that they had even touched up the paint *under the hood* and painted
the wheel wells black!

-Paul
Ashton Crusher - 09 Sep 2005 16:14 GMT
>> BTW I had to have a white one cause my other two are red and blue ;-)
>
[quoted text clipped - 11 lines]
>
>-Paul

Anyone recall the old days when they used to spray varnish of some
kind all over the entire engine and engine compartment to make
everything glisten.
Ulysses - 09 Sep 2005 17:49 GMT
> > BTW I had to have a white one cause my other two are red and blue ;-)
>
[quoted text clipped - 11 lines]
>
> -Paul

If it's a dealer make them show you the CarFax (or similar) report.
Personally I would hesitate to buy a car that came from anywhere besides the
southwest due to the rust problems they seem to have everywhere else.  It
will also tell you if it was a rental or had any wrecks etc.

I forgot to mention that the '97 I just bought came with Michelin LTX M/S
tires already on it with about 75-80% of the tread left!  That's worth
around $500 right there.  In case you are not familiar with the choices on
Explorer tires these Michelins are the number one choice of about 9 out of
10 Explorer owners for overall use including mud and snow.

The other nice thing about buying from a Ford dealer was I drove off with
the car and did not have to give them as much as one cent.  :-)  Normally I
would pay cash for a car of this amount but lately everyone has been
managing to get all my cash from me (I'm putting a house on 20 acres).
carbide@egine.com - 21 Sep 2005 04:40 GMT
> I forgot to mention that the '97 I just bought came with Michelin LTX M/S
> tires already on it with about 75-80% of the tread left!  That's worth
> around $500 right there.

I decided to buy this one:
http://www.craigslist.org/nby/car/97997957.html

He just smogged it and is delivering it tomorrow.

It needs some work, but I like to play with a new toy anyway. It has
manual hubs and transmission, runs OK. Needs the radius arm bushings
and the transmission plugs for sure, and I'll go thru the brakes. Needs
fluid changes and rear shocks.

Thanks to all for the tips.
-Paul
Ulysses - 29 Sep 2005 17:26 GMT
> > I forgot to mention that the '97 I just bought came with Michelin LTX M/S
> > tires already on it with about 75-80% of the tread left!  That's worth
[quoted text clipped - 7 lines]
> It needs some work, but I like to play with a new toy anyway. It has
> manual hubs and transmission, runs OK. Needs the radius arm bushings

You seem to be an extremely well-informed guy but I just wanted to mention
just in case that there are two ways to replace the radius arm bushings--the
hard way and the not-quite-as-hard way.

> and the transmission plugs for sure, and I'll go thru the brakes. Needs
> fluid changes and rear shocks.
>
> Thanks to all for the tips.
> -Paul
Ulysses - 29 Sep 2005 17:33 GMT
> > I forgot to mention that the '97 I just bought came with Michelin LTX M/S
> > tires already on it with about 75-80% of the tread left!  That's worth
[quoted text clipped - 12 lines]
> Thanks to all for the tips.
> -Paul

I missed this post and now the picture of your "new" Explorer is gone.
Drat.
carbide@egine.com - 29 Sep 2005 21:27 GMT
> I missed this post and now the picture of your "new" Explorer is gone.
> Drat.

I decided not to buy that one- I found more problems that needed
fixing, and decided to spend more and get one that didn't need so much
work. I'm getting lazier and lazier.

I got a '94 with  manual transmission in Cayman green. $2300, and they
had to put $700 into it to get it to smog.

That '92 is still for sale, and he dropped the price to $1400. He seems
pretty honest, he listed the additional problems I came up with in his
new ad:

http://www.craigslist.org/nby/car/100557524.html

-Paul
Ulysses - 05 Oct 2005 20:22 GMT
> > I missed this post and now the picture of your "new" Explorer is gone.
> > Drat.
[quoted text clipped - 13 lines]
>
> -Paul

I need to remember to keep watching old threads.  I just saw this today
(10/5)

Hey, it looks real good and it's amazing you could get something so nice for
so little money.  It looks like a good color for dirt roads too!

How do you feel about running boards for offroad/dirt roads?  I'd think they
get in the way sometimes but I've never had any on mine.  I even took my
mudflaps off cause they seemed to be dragging in the mud.  I also had to
move my front license plate up higher cause it kept getting knocked off in
dips.  On my '92 I removed the mud deflector under the front bumper because
it also seems like it might be dragging in the mud.  OTOH it may also be
deflecting the mud so I guess I'll have to make a determination this winter
;-)

The County came along this summer and put twice as much fill on the road as
they did last year.  Last year nearly everyone got stuck.  I'm seriously
considering raising my '91 a couple of inches even though it goes against
everything I believe about stability and rollovers etc.  No more driving
sideways on steep hillsides for that car if I do it.

If the mud is as bad as I'm expecting I may also add an outboard motor.
 
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