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Car Forum / Ford / Ford Explorer / October 2005

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96 Explorer New EGR:  could it be egr dpfe?

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Rcpdrums - 28 Sep 2005 19:22 GMT
Have a CEL reporting between codes 401-402. check voltage with engine warm
getting tween 4&5 volts. Reset with code tester. A few engine cycles later
Cel comes on with either code. Or could it be vacuum regulator tests tween
30 & 50 ohms.  New egr as well as riser tube off ex manifold any info is
greatly appreciated.

                                                                           
                             Thanks, Rich
Byron Jones - 02 Oct 2005 22:42 GMT
I had this same code (401) on my 1996 XLT AWD V8.

I replaced the EGR Solenoid, EGR Position Sensor (on EGR valve) and the EGR
(oh, and the short vaccuum tube between the EGR and the EGR Solenoid.)  No
more code 401.  Mine didn't have a DPFE Sensor.  I believe its because the
early 96 V-8's didn't have them.

Not sure what Engine/Model you have.  Get the parts from Ford and make sure
you give them your calibration number.  If you don't know it the calibration
code they should be able to look it up using your VIN.  This will insure
that you get the correct part numbers.

Before replacing any parts, you might check the vaccuum tube that goes from
the EGR to the EGR Solenoid.  If it has a crack in it or is leaking, replace
it and see if the code clears after 3 warm up cycles.

Hope this helps.

Byron

> Have a CEL reporting between codes 401-402. check voltage with engine warm
> getting tween 4&5 volts. Reset with code tester. A few engine cycles later
[quoted text clipped - 3 lines]
>
> Thanks, Rich
Rcpdrums - 03 Oct 2005 23:33 GMT
Hey Byron,
  I guess i forgot about the engine:  4.0 v-6 ohv. Finaly went and replaced
the sensor from advance auto parts store up here in Syr, N.Y. area. Seemed
to eliminate that problem. I got a 171 and  174 the other day. Checking out
that problem now. Man they made so the weekend warrior can't work on their
cars any more. You can't have a CEL and need at least a 100 mile drive after
CEL is cleared  to pass inspection.    OW!
>I had this same code (401) on my 1996 XLT AWD V8.
>
[quoted text clipped - 23 lines]
>>
>> Thanks, Rich
 
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