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Car Forum / Ford / Ford Explorer / November 2005

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96 explorer 4.0 with low fuel pressure?

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:) :) - 01 Nov 2005 10:46 GMT
I am chasing a very slight consistant stumble at idle.  I am getting
28psi off the fuel rail.  When I unplug the vacuum hose off the fuel
pressure regulator I get 38psi.  Turn truck off and it held 38psi fine
for 20 minutes.  I have a new fuel filter....what can cause the low
pressure?? I believe it should be 35psi?? Thanks:)
carbide@egine.com - 01 Nov 2005 17:43 GMT
:) :) wrote:
> I am chasing a very slight consistant stumble at idle.  I am getting
> 28psi off the fuel rail.  When I unplug the vacuum hose off the fuel
> pressure regulator I get 38psi.  Turn truck off and it held 38psi fine
> for 20 minutes.  I have a new fuel filter....what can cause the low
> pressure?? I believe it should be 35psi?? Thanks:)

Those symptoms sound more like the MAF sensor or IAC valve. Both can be
cleaned (carefully).

Here are instructions for cleaning the MAF:
http://www.4x4central.com/tips.htm#mas

Does it run well other than idle? Is the "check engine" light coming
on?
-Paul
:) :) - 01 Nov 2005 18:24 GMT
Hello Paul:)  Thanks for the response!!  I have replaced the
IAC(probably didnt need to:)).  Cleaned the Maf a few times.  No check
engine light.  Did all the 02 sensors.  New fuel filter,temp sending
sensor(computer),coolant temp sensor(gauge),thermostat,catalytic
converter,egr valve,dpfe(egr pressure sensor),air filter,camshaft
position sensor,removed and cleaned throttle body,new platinum pulgs.
Yesterday I checked the fuel pressure and came up with the low pressure.
Truck runs perfect with exception of the idle issue.  Thanks again
Paul!! :)Nel
carbide@egine.com - 01 Nov 2005 18:56 GMT
:) :) wrote:
> Hello Paul:)  Thanks for the response!!  I have replaced the
[quoted text clipped - 6 lines]
> Truck runs perfect with exception of the idle issue.  Thanks again
> Paul!! :)Nel

Sounds like you've eliminated a lot of things. One other possibility- a
manifold vacuum leak. Those can be tough to find. Check the usual
suspects (hoses and their connections) and then there is the nasty one-
the lower manifold seals.

Explorers have had problems with bad lower intake manifold seals, so
much so that  the factory paid to have them replaced. I haven't
experienced that myself, just read about it. Maybe someone who's
experienced this problem will describe the symptoms and any
troubleshooting tips they learned.
-Paul
:) :) - 01 Nov 2005 22:14 GMT
Just came back from mechanic and he sprayed some carb cleaner around
upper intake..engine did funny things.  Said to take off intake and
examine it as it is plastic.  I am going to do that now.  Just got a
gasket and am keeping my fingers crossed that the intake is not cracked.
Thanks and Ill keep you posted!!  Thanks again:)Nel
carbide@egine.com - 02 Nov 2005 01:40 GMT
:) :) wrote:
> Just came back from mechanic and he sprayed some carb cleaner around
> upper intake..engine did funny things.

Ah- I'll have to remember that technique. So if you have a manifold
leak, the carb cleaner gets sucked in thru the hole, changing the idle.
Interesting...
-Paul
:) :) - 02 Nov 2005 07:58 GMT
Did the upper manifold gasket tonight.  Old gasket was really flat and
hard.  Cleaned up plastic intake really good and inspected for cracks.
All I found was a little scratch near one of the gaskets nothing to
really worry about.  Also used gasket maker (hitemp) everywhere but over
the gaskets.  It is much better now!!  I should have done the lower
since I was already there but oh well..next time.  Only thing I cant
figure out is my parts store (advanced auto) gave me a FELPRO brand
gasket and in the box were 6 gaskets but the 4.0 v6 only uses 3.  I
looked at the outside of the box and it says 1996-1997 upper intake
gaskets QUANTITY 6.  Why??    I also sealed off the IAC with the gasket
maker and tomorrow Im doing the throttle body.  Thanks everyone!! :)
brucebauer@gmail.com - 06 Nov 2005 23:07 GMT
I have a 2000 explorer at around 70,000 mi it had all the problems you
described.  Thanks to Google Groups I found that these explorers tend
to have problems with the lower intake manifold gaskets.   I got the
Ford Dealorship to replace it free even though it was passed warranty.
I read that you replaced the upper, but the lower may be the culprit.
:) :) - 07 Nov 2005 04:11 GMT
Do you think they would replace a 1996 with 100k??  Thanks :)Nel
Happy Traveler - 01 Nov 2005 17:55 GMT
Not sure what you are asking, because I don't see any problem with your fuel
pressure. Fuel pressure is regulated ABOVE the manifold. That's the purpose
of the vacuum hookup.
In any case, if the engine only stumbles at idle, the problem is not with
fuel delivery -- the demand for fuel at idle is very low. Did you check the
IAC?

> I am chasing a very slight consistant stumble at idle.  I am getting
> 28psi off the fuel rail.  When I unplug the vacuum hose off the fuel
> pressure regulator I get 38psi.  Turn truck off and it held 38psi fine
> for 20 minutes.  I have a new fuel filter....what can cause the low
> pressure?? I believe it should be 35psi?? Thanks:)
:) :) - 01 Nov 2005 18:26 GMT
Brand new Iac.  I thought fuel pressure remains the same whether at idle
or at higher rpm?? Thanks:)Nel
carbide@egine.com - 01 Nov 2005 18:49 GMT
:) :) wrote:
> Brand new Iac.  I thought fuel pressure remains the same whether at idle
> or at higher rpm?? Thanks:)Nel

I checked the manual for my 94 4.0L OHV engine. It gives three specs
for fuel pressure:

Key on, engine off: 35 to 45 psi.
Engine idling: 30 to 35 psi.
Engine idling, vacuum hose disconnected: 35 to 45 psi.

It also says that the pressure should drop by 3 to 10 psi when going
from key on, engine off, to normal idle pressure.

The vacuum hose mentioned is connected to the fuel pressure regulator-
I guess they want more fuel pressure at full throttle than at idle.
-Paul
Happy Traveler - 01 Nov 2005 19:24 GMT
Let's try again: Fuel is injected into the manifold. Hence what counts is
not absolute pressure, but the difference between the regulated pressure and
the pressure in the manifold. That's what stays (reasonably) constant. At
idle, the manifold pressure is low (high vacuum), so to compensate for that,
the absolute regulated pressure drops. At full throttle the manifold
pressure rises (low vacuum), so the absolute regulated pressure has to go
up. The regulator uses the vacuum hookup and a diaphragm to accomplish this
trick. Hope it's clear now.

> Brand new Iac.  I thought fuel pressure remains the same whether at idle
> or at higher rpm?? Thanks:)Nel
:) :) - 01 Nov 2005 22:16 GMT
Yes that has cleared it up!!  Thanks for making me understand!  I am
used to my 71 460 big block mach1..its an alcoholic...just keeps
drinking and never complains or breaks down!!:)Nel
 
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