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Car Forum / Ford / Ford Explorer / December 2005

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Bad Vibration while Driving

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BryanS - 29 Nov 2005 19:31 GMT
I have a 95 Limited 4X4 with about 150,000 miles.  Over the holiday, we
took a long drive. From the onset, a distinct vibration began when the
vehicle approached 70 mph.  Now it begins around 50 mph after the holiday
trip - about 900 miles.  It is largely sporadic, sometimes worse than
other times at different speeds. i.e. can drive at 65 and barely feel it
then slow down or stop and return to 65 and vibration resumes and worse.
Definitly in the Power train somewhere.  I seems that the vibration is
coming from the middle of the vehicle, as you cannot feel it in the tires.
Really think its in the transfer case, but don't know how a vibration could
occur there. Thought maybe a U joint but all seem tight. Definetly not in
the motor and the transmission shifts properly. The transfer case also
works properly engaging / disengaging the front tires. Had all the
powertrain fluids checked and were fine. Also had the front differential
repaired at 95,000 miles and it doesn't make the same sound as that
problem or a whine like the differentials going bad. Just hard vibration,
enough to make you think somethings is going brake if you go any faster.
Would consider driving over 70 mph. Any help would be appreciated, as we
need to get it fixed before another trip at X-mas.
Ashton Crusher - 01 Dec 2005 06:24 GMT
>I have a 95 Limited 4X4 with about 150,000 miles.  Over the holiday, we
>took a long drive. From the onset, a distinct vibration began when the
[quoted text clipped - 14 lines]
>Would consider driving over 70 mph. Any help would be appreciated, as we
>need to get it fixed before another trip at X-mas.

I've had U-joints feel "tight" because the inside of them was nothing
but rusted bearings.  Have you pulled the drive shaft so you can
really feel the joints when you move them a fair amount?
Clark - 02 Dec 2005 05:21 GMT
>>I have a 95 Limited 4X4 with about 150,000 miles.  Over the holiday, we
>>took a long drive. From the onset, a distinct vibration began when the
[quoted text clipped - 18 lines]
> but rusted bearings.  Have you pulled the drive shaft so you can
> really feel the joints when you move them a fair amount?

I've had a seized u-joint cause vibration problems. Its hard to detect until
the vehicle is on a lift and you watch the drive shaft for awhile.

(the downside of the problem was that one repair shop diagnosed the problem
as the clutch and got pissed at me when I disputed their diagnosis and
refused to let them repair it. Hell, I've had failed clutches and none of
them caused a transient vibration...)
BryanS - 02 Dec 2005 23:28 GMT
Also wanted to say that the inside of the tranny looked really good.  No
shavings or metal whatsoever.  That was encouraging to see.  I will really
check the U-joints over when I pull  the driveline to get the tranny out.
Maybe should just replace them anyway.
Bryan
BryanS - 02 Dec 2005 23:31 GMT
While I'm here, what is the best brand of torque converter to get? 90.00
quote is for BNI and got a 98.00 quote for Daco. Are there certain things
to look for or avoid when getting a torque converter?
BryanS - 02 Dec 2005 23:24 GMT
Thanks Ashton and Clark, I put the truck up on the rack yesterday and
really tried to work the u joints and had the mechanic look at them. He
said they were fine, but now after reading your posts I'm not so sure.  We
did flush the tranny as the fluid was really discolored.  After the flush
the truck made the same problem.  I took him for a ride and he says its
the torque converter.  I have gone through the archieves and its similar
to what others have found as well.  Called the parts store - DEALER PART -
333.00 ----OUCH!! been on the phone with some tranny part shops today and
can get a rebuild for about 90.00.  Why are dealers parts so much more
expensive?

Going with the 90.00, now just got to get it put in.  

If the U joints were bad weren't there be some sort of play in them??

thanks for the help.
Bryan
Ashton Crusher - 03 Dec 2005 01:01 GMT
>Thanks Ashton and Clark, I put the truck up on the rack yesterday and
>really tried to work the u joints and had the mechanic look at them. He
[quoted text clipped - 13 lines]
>thanks for the help.
>Bryan

I think the dealer part is more expensive because either it's new, or
perhaps they do a better job rebuilding them.  It's been a while since
I talked to my local shop but when I talked to him about the quality
of rebuilt TCs he seemed to think there were definitely differences in
the quality of the rebuilt's and the equipment they used to open them
up and then weld them back together.

Something else that can cause a vibration supposedly is if the pilot
bushing in the flywheel has been worn out and replaced.  When the
truck was new supposedly they put the bushing in and then use some
kind of fixture to ream it out so it's truly concentric with the
transmission mounting bolt holes.  One of the problems when you get
them rebuilt is if the bushing is shot and they put a new one in they
probably can get it perfectly concentric like the factory one was.

As to u-joints, if they are rusted up they may not have any play at
all and if you just push them from side to side while the drive shaft
is installed you won't feel any play.  But if you take the drive shaft
out so you can work the joint thru is range of motion you will feel
how it's all bound up inside and doesn't want to move.  The last
u-joint problem I had was on my son's explorer.  When starting from a
stop there was a vibration/growl at low speed, maybe between 5 to 10
mph and then it went away.  I had the drive shaft rebuilt and balanced
and that cured it.  I don't recall how the joints felt when I pulled
the shaft but I think it mostly felt like the bearings were getting
rough and pitted more then just bound up.
Clark - 03 Dec 2005 02:17 GMT
> Thanks Ashton and Clark, I put the truck up on the rack yesterday and
> really tried to work the u joints and had the mechanic look at them. He
[quoted text clipped - 6 lines]
> can get a rebuild for about 90.00.  Why are dealers parts so much more
> expensive?

They do tend to charge a premium, don't they? For 333, you get a new,
warrantied part with purty paint. Or you can go down the street to PepZone
(or is that AutoBoys?) and get the same part for a few dollars less and maybe
a different color of paint. Or you can go the rebuilt route. Some are good
and some aren't. My uncle, a retired Ford master mechanic, was always real
picky about who he would buy rebuilt stuff from when us nephews would bum
free advice (and labor and garage space) from him.

> Going with the 90.00, now just got to get it put in.  
>
> If the U joints were bad weren't there be some sort of play in them??

My seized u-joint appeared tight when it was static. We could see the
vibration in the driveline when it was run on the lift.

Well, if its the TC, then its the TC. You can always take it back to the
parts house if you find bad u-joints on the way in to rnr the TC. Thanks for
sharing the problem and mechanic's diagnosis. Hope the fix works and let us
know.
 
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