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Car Forum / Ford / Ford Explorer / December 2006

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2003 explorer----replacing brake rotors

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Joe096@optonline.net - 21 Dec 2006 05:34 GMT
I need to replace all 4 brake rotors on my 2003 explorer. I have never
replaced brake rotors on a 4x4. Is it harder? Does the center nut on
the rear rotor need to come off?

Thanks,
Joe
Steven Hilgendorf - 21 Dec 2006 16:32 GMT
Depending on the climate you live, they could come off easy or require
extreme persuasion, most likely the latter.  Use lots of catalyst,
PB-Blaster works best in my opinion.  Spray it, generously, between the
hub and the rotor(s), front and back of each rotor, and give it time to
penetrate/work.  Try knocking the rotor(s) loose with a big hammer.

On the rear rotors be sure to back off on the emergency brake
self-adjuster, accessible by removing the rubber bung/plug on the rear
of the back plate(s).  Removing the "center nut(s)" is/are NOT necessary.

If the catalyst alone is not enough to free the rotors, try some heat,
MAP gas works best in my opinion.  Spread the heat in a circular motion
around and between the studs, rotor, and hub.  Use common sense and make
sure the catalyst has had time to penetrate and evaporate, so as you
don't start a fire.  After applying the heat try knocking the rotor
loose with the hammer again, try more catalyst once you notice movement.

Good luck,

Steven

> I need to replace all 4 brake rotors on my 2003 explorer. I have never
> replaced brake rotors on a 4x4. Is it harder? Does the center nut on
> the rear rotor need to come off?
>
> Thanks,
> Joe
carbide@egine.com - 21 Dec 2006 18:12 GMT
>  Try knocking the rotor(s) loose with a big hammer.

There was a recent thread where a guy had both rear wheel bearings go
out after having his brakes worked on. I'd go easy with that big
hammer. Try a rubber mallet or use a block of wood between the hammer
and the rotor...
-Paul
Joe - 22 Dec 2006 00:43 GMT
Thanks guys. You have been very helpfull. I will give it a try.

Best Regards,
Joe

>>  Try knocking the rotor(s) loose with a big hammer.
>
[quoted text clipped - 3 lines]
>and the rotor...
>-Paul
Steven Hilgendorf - 22 Dec 2006 16:27 GMT
>>  Try knocking the rotor(s) loose with a big hammer.
>
[quoted text clipped - 3 lines]
> and the rotor...
> -Paul

Well that's where using "common sense" enters the scene.  While I agree
that knocking the rotors so hard that you damage the wheel bearings is
being too aggressive, sometimes the rotors are tough to remove.
Especially here in Wisconsin, where there's lots of adverse weather,
salt, and rust making removal difficult.

That's why it is important to use lots of catalyst, giving it time to
penetrate and do its job. If this doesn't do the trick turn to heat.
Either way, it's rare these things slip off as easily as they slip on
when new, without the big hammer.

Steven
Stan Vinson - 23 Dec 2006 21:41 GMT
You need only remove the wheels and brake assembly.  Piece of cake.

>I need to replace all 4 brake rotors on my 2003 explorer. I have never
> replaced brake rotors on a 4x4. Is it harder? Does the center nut on
> the rear rotor need to come off?
>
> Thanks,
> Joe
 
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