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Car Forum / Ford / Ford Explorer / April 2007

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Fuel Pump always on when key is on Please Help!

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plex4r - 18 Apr 2007 15:23 GMT
When I turn my key to On but do not start the engine I hear the fule pump
running.
Is this normal, or should it shut off after a while?

Thanks, Bill.
Paul G. - 18 Apr 2007 16:46 GMT
> When I turn my key to On but do not start the engine I hear the fule pump
> running.
> Is this normal, or should it shut off after a while?

Yes, it should shut off after a couple of seconds.
plex4r - 18 Apr 2007 19:14 GMT
Does anyone know why the pump will not shut off?
Is the pump bad and not creating enough pressure? Or could some other
sensor be bad?

I do hear a hissing sound near where the fuel enters the engine.

Thanks, Bill.
Paul G. - 19 Apr 2007 01:38 GMT
> Does anyone know why the pump will not shut off?
> Is the pump bad and not creating enough pressure? Or could some other
[quoted text clipped - 3 lines]
>
> Thanks, Bill.

The fuel goes to a pressure regulator, then to the injectors, but I
don't know exactly how this works. It seems the fuel pump shuts off at
some higher pressure than the regulator output, and then cycles to
maintain that pressure level. But I don't know how that is done.
-Paul
Happy Traveler - 19 Apr 2007 01:54 GMT
That may be true for newer, 'returnless' systems, but not for a '95. It will
run continuously, delivering more fuel than the engine can use under the
regulated pressure. The excess simply returns to the tank. But that's only
true if the engine is running. For safety reasons, the pump runs only
briefly to pressurize the system when the key is turned on, and then turns
off, until the engine starts. If it indeed runs continuously without the
engine running, there is an electrical problem that needs to be taken care
of. A sticking relay comes to mind.

> The fuel goes to a pressure regulator, then to the injectors, but I don't
> know exactly how this works. It seems the fuel pump shuts off at
> some higher pressure than the regulator output, and then cycles to
> maintain that pressure level. But I don't know how that is done.
> -Paul
Paul G. - 19 Apr 2007 07:41 GMT
> That may be true for newer, 'returnless' systems, but not for a '95. It will
> run continuously, delivering more fuel than the engine can use under the
[quoted text clipped - 4 lines]
> engine running, there is an electrical problem that needs to be taken care
> of. A sticking relay comes to mind.

I believe you're right. I know my Dodge will only let the fuel pump
run for a few seconds with the engine off, for safety reasons, so what
you say makes sense to me. It is controlled by a relay in my Dodge,
which is in turn controlled by the engine computer. So a sticking fuel
pump relay is a good place to start.
-Paul
plex4r - 19 Apr 2007 13:33 GMT
A bad relay would be a simple fix.  I may be able to switch the AC relay
for a test.
I don't think a bad relay answers the question why the car is not
starting, unless the pump is shutting off when I crank the engine.
Thoughts?
Paul G. - 19 Apr 2007 16:27 GMT
> A bad relay would be a simple fix.  I may be able to switch the AC relay
> for a test.
> I don't think a bad relay answers the question why the car is not
> starting, unless the pump is shutting off when I crank the engine.
> Thoughts?

Oh- you didn't day that it wouldn't start. Check the fuel pressure
then- there is a Schrader valve like on a tire to do that. It's
located on top of the engine, attached to one of the fuel rails. If
that is normal (~35 psi) your fuel pressure regulator and pump are OK
and the problem is elsewhere. As you say the relay is easy to check by
swapping with the AC relay. If that's not the problem, it gets
tougher- possibly a shorted wire or bad engine computer.
-Paul
plex4r - 19 Apr 2007 17:38 GMT
Paul, thx.  I saw where the Schrader valve is.  I'll buy a guage that fits
this and report back the pressure.  
I assume it is valid to test the pressure while trying to start the
engine?  My book on indicates it should be running.

I fear it is the PCM.  Because I tried to run a test with my Scanner tool,
and nothing happened.  It just kept the initial tone going.
Maybe I should borrow another scan tool to be sure.
Ulysses - 18 Apr 2007 20:06 GMT
> When I turn my key to On but do not start the engine I hear the fule pump
> running.
> Is this normal, or should it shut off after a while?
>
> Thanks, Bill.

What year is it?  Maybe the fuel pump relay is stuck.  Did you check the
fuel pressure?
plex4r - 18 Apr 2007 20:29 GMT
This is a 95 EB 4.0L Explorer.

Ulysses, I have not checked the pressure, but I will tonight.
plex4r - 18 Apr 2007 20:43 GMT
This is a 95 EB 4.0L Explorer.

Ulysses, I have not checked the pressure, but I will tonight.
plex4r - 20 Apr 2007 15:09 GMT
Paul, I did not take a fuel pressure reading.  I am more concerned with the
fact that my code scannar cannot perform its test.  I will create a new
thread for this and after that is resolved, test the fuel if the car still
cannot start.  I may have a bad PCM.

Thanks, Bill.
plex4r - 25 Apr 2007 17:11 GMT
The fuel pressure reads 30 when I am trying to start.  Fuel is not getting
into the cylinders because I pulled a plug after cranking for a while and
it did not smell like gas.

What is between the pressure reliev valve and the cynlinders that could be
causing this.  Could it just be the PCM not working?
Ulysses - 25 Apr 2007 19:03 GMT
> The fuel pressure reads 30 when I am trying to start.  Fuel is not getting
> into the cylinders because I pulled a plug after cranking for a while and
> it did not smell like gas.
>
> What is between the pressure reliev valve and the cynlinders that could be
> causing this.  Could it just be the PCM not working?

I'm no expert but my thought is that if you have spark and good fuel
pressure but no fuel to the cylinders then your injectors are not injecting.
I suspect that a bad sensor somewhere might also be a cause of this and not
necessarily a bad PCM.  Have you checked/cleaned your Mass Air Flow sensor
and the other one on the throttle body (whatever it's called)?  If for some
reason the PCM thinks the fuel mixture is too rich it might reduce it too
much to start the engine.  Also, if the crankcase position sensor is not
working the PCM won't know when to fire the injectors and my guess is that
it won't fire them at all.

Have you verified that all vacuum lines are connected and not leaking?

Good luck.
Paul G. - 26 Apr 2007 17:37 GMT
> The fuel pressure reads 30 when I am trying to start.  Fuel is not getting
> into the cylinders because I pulled a plug after cranking for a while and
> it did not smell like gas.
>
> What is between the pressure reliev valve and the cynlinders that could be
> causing this.  Could it just be the PCM not working?

Were you able to get your scanner working?  An error code would help
to narrow this down.
-Paul
plex4r - 26 Apr 2007 18:27 GMT
I have not been able to read any codes.  It's like the PCM is dead or a
connection to it is.
I did a few tests yesterday:
1. IAT (air temp sensor) resistance checks out at 31K olms at 70 degs.
2. Mass Air Flow sensor, voltage check, from the pos to neg terms it was
5.7 volts.  I think it should be 10.  Not sure what this means.
3. Injector voltage.  While cranking the starter it cycled in voltages
from 0 t0 0.03 volts.  Seems very low, but I don't know what it should
be.

The PCM cable and pins all look very good.  No worn spots or corrosion.  I
probably have a bad connection somewhere, but with so many wires I don't
know where to start.
I really want to put in a new PCM if I can find a place that will let me
return it (if it does not help.)
Any new suggestions?
 
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