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Car Forum / Ford / Ford Explorer / June 2007

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2002 Explorer air conditioner fan issues

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Chesh - 01 Jun 2007 19:40 GMT
My fan only blows air on the highest setting. The air cools great, but
I would really like to be able to use it on the lower three settings
as well. Some people keep telling me that this is likely a relay
switch thats gone bad. My question is now, how do I know for sure and
how do I fix it? I would really like to not take it in to someone to
fix, especially since I am on a post full of mechanics.
Ashton Crusher - 02 Jun 2007 06:17 GMT
>My fan only blows air on the highest setting. The air cools great, but
>I would really like to be able to use it on the lower three settings
>as well. Some people keep telling me that this is likely a relay
>switch thats gone bad. My question is now, how do I know for sure and
>how do I fix it? I would really like to not take it in to someone to
>fix, especially since I am on a post full of mechanics.

I'd check the resistor pack.  Except for high speed, all the other
speeds send the power thru the resistor pack. It should be located on
the side of the ductwork somewhere with four or so wires plugged into
it.
Jim Warman - 02 Jun 2007 09:36 GMT
Well, we'd first need to know which "flavour" of climate control system you
have.... would this be the manual climate control set up or perhaps the dual
range electronic climate control?

I am totally ignorant as to what a "post full of mechanics" is but I imagine
a military base where a lot of guys have tools..... Sadly, owning tools
doesn't assure knowledge - especially when we are discussing what might be a
pretty sophisticated system.

<My question is now, how do I know for sure and how do I fix it?> This can
be complex... For these types of concerns (and I have been doing this stuff
for enough years that the military will NOT want me hanging around waiting
for my heart attack) I refer to the workshop manuals and the wiring
diagrams. I identify the system I am working on and I proceed with a logical
diagnostic progression.... Knowing "for sure" is going to entail some
"testing" using "tools".....

Flesh out your post with some pertinent data, let us know if you have a DMM
and give us some idea of your abilities.... If it was as simple as you seem
to think, I'd be out of a job.....

> My fan only blows air on the highest setting. The air cools great, but
> I would really like to be able to use it on the lower three settings
> as well. Some people keep telling me that this is likely a relay
> switch thats gone bad. My question is now, how do I know for sure and
> how do I fix it? I would really like to not take it in to someone to
> fix, especially since I am on a post full of mechanics.
 
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