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Car Forum / Ford / Ford Falcon / June 2004

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Engine Reco

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Matthew Colman - 20 May 2004 13:20 GMT
Hi guys the time has come for the big red beast to get a new heart or a full
reco. It's an 89EA 5sp man with 300k on the dial. Was just wondering what
others here would do. The suspension is nearly all new (12-24months old) and
i love driving it heaps and don't wan't to sell the car. What sort of prices
would/will people pay for a reco (my engine) or swap for ef/l unit s/hand
from a wrek etc...
I'm quite handy with a spanner and can get the engine out and in with no
worries. I've had the head off before when it cracked two weeks after buying
it and re-fit it and i've had no worries with it but now the bottom ebd is
getting clunky and knocks a bit at idle and the oil pressure goes right down
when at operating temp. I have played a hand in putting an engine together
that has had all of the machining done etc etc, would it be significantly
cheaper to do it myself or leave it for a pro or just go and get an exchange
engine? your opinions and thoughts welcome. If i go the recondition route is
there any worthwhile performance tips/tricks to get some extra power from it
preferably more torque as i know they don't like to rev hard. Oh i'm in
canberra if someone can reccomend a good mechanic to me.
Jason James - 20 May 2004 21:00 GMT
> Hi guys the time has come for the big red beast to get a new heart or a full
> reco. It's an 89EA 5sp man with 300k on the dial. Was just wondering what
[quoted text clipped - 13 lines]
> preferably more torque as i know they don't like to rev hard. Oh i'm in
> canberra if someone can reccomend a good mechanic to me.

In the past, I've found second hand engines (Valiant Hemis) that have been
checked out properly (try and hear it running if possible in the car it came
from) are good value for money,..but then again, a reco was too dear for me
at the time.

They can be got in relatively large numbers in Sydney.

Jason
Kieron - 21 May 2004 02:36 GMT
>Hi guys the time has come for the big red beast to get a new heart or a full
>reco. It's an 89EA 5sp man with 300k on the dial. Was just wondering what
[quoted text clipped - 13 lines]
>preferably more torque as i know they don't like to rev hard. Oh i'm in
>canberra if someone can reccomend a good mechanic to me.

With your skills, id be tempted to go for the challenge Matthew, get a
EF/L engine from a lowish K wreck. Should be able to pick one up for
under 1K, + you get a few extra ponies and can spend the change on
extractors/better exhaust/cat. In an comparitevly light EA + manual,
that thing would hammer!

The swap of course requires a few tricks, from memory your best to
keep the EEC IV and the dizzy setup (if you get an EF donk, swap the
EA dizzy in, assuming its a MPEFI setup). Reason is the EECV has the
Smart shield stff thats s little hard to adpat to the EA, if you do
this, the dual plenum butterfly doesn't work though.

Check on fordforums.com  a few people have done this swap and the
butterfly thing may have been solved.

OR

Rip the engine out yourself, strip it down and give it all to a
machine shop, get the head recoed, new pistons pushed onto the rods,
new big/mains/rings from this shop, possiblt gasket set and oil pump
too and if your good at Meccano sets, chuck it all back together
yourself :)   at a guess, i'd say all up cost would be around $1K.

fordforums.com shold be a good source of modding ideas, Jim Mock has
some kits, Herrods  dabbles with them too.
Uncle Chop Chop - 21 May 2004 10:29 GMT
> The swap of course requires a few tricks, from memory your best to
> keep the EEC IV and the dizzy setup (if you get an EF donk, swap the
> EA dizzy in, assuming its a MPEFI setup).

is there actually a facility to install a distributor on the EF engine? it
uses coil pack ignition, the EL went back to distributor though
Noddy - 21 May 2004 11:44 GMT
"Uncle Chop Chop" <choppa@bigbong.com> wrote in message
news:40adcbf0$0$16585

> is there actually a facility to install a distributor on the EF engine? it
> uses coil pack ignition, the EL went back to distributor though

The distributor will slot straight in....

Regards,
Noddy.
Matthew Colman - 21 May 2004 12:36 GMT
Thanks for the info guys. I'll have to wait till i get my mini panelvan back
on the road. I like the idea of a D.I.Y reco. Ahh stuff it i'll do that
sounds like fun as long as i get a good machine shop to do it all. I'll
start getting some prices on monday. Would getting it all fully balanced be
worthwhile?

> "Uncle Chop Chop" <choppa@bigbong.com> wrote in message
> news:40adcbf0$0$16585
[quoted text clipped - 6 lines]
> Regards,
> Noddy.
Noddy - 21 May 2004 13:04 GMT
> Would getting it all fully balanced be worthwhile?

Unless it's got a major problem, you more than likely wouldn't notice a
difference either way....

Regards,
Noddy.
Matthew Colman - 21 May 2004 13:29 GMT
i didn't think balancing a long stroke style motor would do terribly much
anyways. any pitfalls in the 89 MPFI 3.9lt engine i should be wary of seeing
as you have deald with many falcon engines over time
(long time reader but rarely post)

> > Would getting it all fully balanced be worthwhile?
>
[quoted text clipped - 3 lines]
> Regards,
> Noddy.
Noddy - 21 May 2004 13:45 GMT
> i didn't think balancing a long stroke style motor would do terribly much
> anyways. any pitfalls in the 89 MPFI 3.9lt engine i should be wary of seeing
> as you have deald with many falcon engines over time
> (long time reader but rarely post)

Not really other than to say if you could get an EF engine cheap, it'd be a
significantly better unit to use.

Short of that, make sure every single component of your cooling system is in
excellent condition, as it's the one weakness of the EA....

Regards,
Noddy.
Pat Sproule - 21 May 2004 21:38 GMT
A full rebuild taking the block, head and crank in for machining, plus all
the parts with be around $2,200 with you supplying the labour for the tear
down and screw back together. I know from experience.

Wreckers around here quote $1500 for a used EL 6 cyl.

Pat.

> >Hi guys the time has come for the big red beast to get a new heart or a full
> >reco. It's an 89EA 5sp man with 300k on the dial. Was just wondering what
[quoted text clipped - 39 lines]
> fordforums.com shold be a good source of modding ideas, Jim Mock has
> some kits, Herrods  dabbles with them too.
Kieron - 24 May 2004 02:48 GMT
>A full rebuild taking the block, head and crank in for machining, plus all
>the parts with be around $2,200 with you supplying the labour for the tear
>down and screw back together. I know from experience.

sh.t that wasn't cheap. I did my Windsor in this manner for around
$1500, thats new cam, pistons, rods, oil pump, cam/crank bearings,
Felpro gasket set, new core plugs, double row roller timing chain, new
timing cover bolts, new (good second hand) timing cover, 2 x engine
crane hire, oil. Block/inlet manifold/sump even was acid bathed, oil
galleries cleaned, 30thou bore, 10 thou on the crank and heads where
cleaned up. Slapeed it back together myself and when I sold it after
about 15,000k's, compression was 220psi on 7 of 8 pots, one was
215psi, I was gutted :)

>Wreckers around here quote $1500 for a used EL 6 cyl.

Check the specials on this page -

http://www.allpanelsandparts.com.au/

AU donk for $950 inc computer and loom, i've seen them advertise EL
engines for circa $650
Matthew Colman - 26 May 2004 14:23 GMT
It seems the way to go but it'll be a bit of a hassle on the computer side
of things with the AU motor. don't they have a body module your supposed to
have to go with the ECU?

I'll ask all the local machine shops how much they charge if i bring it in
in bits

> >A full rebuild taking the block, head and crank in for machining, plus all
> >the parts with be around $2,200 with you supplying the labour for the tear
[quoted text clipped - 18 lines]
> AU donk for $950 inc computer and loom, i've seen them advertise EL
> engines for circa $650
Kieron - 27 May 2004 02:08 GMT
>It seems the way to go but it'll be a bit of a hassle on the computer side
>of things with the AU motor. don't they have a body module your supposed to
>have to go with the ECU?

You can use your current ECU/dizzy which doesn't use a
BCM/Smartshield. Its been done a few times now, check fordforums.com
under the engine section - you might have to do a search.
Matthew Colman - 07 Jun 2004 03:12 GMT
test
> Hi guys the time has come for the big red beast to get a new heart or a full
> reco. It's an 89EA 5sp man with 300k on the dial. Was just wondering what
[quoted text clipped - 13 lines]
> preferably more torque as i know they don't like to rev hard. Oh i'm in
> canberra if someone can reccomend a good mechanic to me.
Kieron - 08 Jun 2004 02:21 GMT
>test

Out of interest. I noticed a guy on fordforums wrecking an EA, it has
an AU VCT engine!
Matthew Colman - 10 Jun 2004 01:00 GMT
that would be nice except i just threw 2k at rebuilding my mini engine

> >test
>
> Out of interest. I noticed a guy on fordforums wrecking an EA, it has
> an AU VCT engine!

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