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Car Forum / Ford / Ford Falcon / May 2005

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EA FALCON, tapping noise and vibration

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Brad - 14 Mar 2005 03:30 GMT
I posted this to aus.cars but then found this group, so here's my
problem.

I have an Ea Falcon the 3.9 litre engine.

It has quite a loud tapping noise that taps in time with the revs.
It's quite loud and also get a strong vibration through the car.

Oil is fine, but it often use to do this when starting the car after
it had been sitting for a while, only not this loud and it would soon
disappear.

Sometimes a rattling noise can also be heard, but it's hard to make it
rattle, just seems to come and go. for example motor was rattling, I
hop out of the car to look at engine, and rattle stops.

Anyway I've got a feeling it's got something to do with valves or
valve rods. I don't know anything about engines, but if I were to go
through pulling out the HT leads to each of the spark plugs one at a
time, would it be possible to find out which cylinder has the problem
(if it is a valve problem) . I was hoping when I pulled the spark plug
lead to the bad cylynder the noise would stop and I would have
identified the problem

Thanks, bye
Peter - 14 Mar 2005 04:21 GMT
On eof the probs i found with the EA was the tappets, they become clogged or
blocked and can cause the clicking noise, remove and clean mate, mine was
clogged so badly.
Peter

>I posted this to aus.cars but then found this group, so here's my
> problem.
[quoted text clipped - 21 lines]
>
> Thanks, bye
Brad - 14 Mar 2005 04:36 GMT
>On eof the probs i found with the EA was the tappets, they become clogged or
>blocked and can cause the clicking noise, remove and clean mate, mine was
>clogged so badly.
>Peter

Is that something someone that doesn't know anything about cars can
do? Like if I bought a manual for it from a shop, any special tools?.

Thing is although the tapping has been around for a long time, and
would go away after a minute or so after engine start there was never
the strong vibration nor the rattle in the engine, and it's now loud
and doesn't go away.  

So I have a feeling it must be something  more than clogged tappets.
The vibration and rattling is what worrys me.
Bill Clinton - 14 Mar 2005 10:15 GMT
mmmm engine knocking and tapping sounds. Sounds like low oil pressure...

>I posted this to aus.cars but then found this group, so here's my
> problem.
[quoted text clipped - 21 lines]
>
> Thanks, bye
Jason James - 15 Mar 2005 18:49 GMT
> mmmm engine knocking and tapping sounds. Sounds like low oil pressure...

Not likely. Low OP problems present once the engine has got up to
temperature (and the engine's running clearances: ie rod-bearings for
example have increased) they then stay while the engine is hot and get
louder under load.

His trouble is worn or dirty hydraulic lifters. This is a common prob in
older Falcon OHC engines (EA on) as it was with the preceding pushrod donks.

He can just leave it, altho eventually in 50,000 ks or so they;ll get
unbearable, or replace them. As the engine is overhead cam, the job should
not be that difficult. Remove cam, pull out lifters, throw in garbage,
insert new ones.

Unless you can primes the new-ones with oil,...you let the engine idle till
all the new lifters are full of oil,..they'll clack for a while, while this
is occuring.

Jason
Jason - 21 Mar 2005 12:18 GMT
> His trouble is worn or dirty hydraulic lifters. This is a common prob in
> older Falcon OHC engines (EA on) as it was with the preceding pushrod
> donks.

I have this issue in an EL falcon.  Any ideas what the replacement cost
should be around if I get it done at my local mechanic?  I don't wanna get
ripped off :)

The car is still behaving quite okay, but the woodpecker is starting to
drive me crazy...

Jason.
uhu - 21 Mar 2005 14:13 GMT
>>His trouble is worn or dirty hydraulic lifters. This is a common prob in
>>older Falcon OHC engines (EA on) as it was with the preceding pushrod
[quoted text clipped - 8 lines]
>
> Jason.

the lash adjuster run $17.00 each retail .
 just go some good gear off  a good motor and do it your self ...
(wreckers)
Noddy - 30 Mar 2005 21:49 GMT
> the lash adjuster run $17.00 each retail .
>  just go some good gear off  a good motor and do it your self ...
> (wreckers)

Yeah, that's exactly what he needs to do: Swap a set of second hand ones for
*another* set of second hand ones...

--
Regards,
Noddy.
Jason James - 21 Mar 2005 15:52 GMT
> > His trouble is worn or dirty hydraulic lifters. This is a common prob in
> > older Falcon OHC engines (EA on) as it was with the preceding pushrod
[quoted text clipped - 6 lines]
> The car is still behaving quite okay, but the woodpecker is starting to
> drive me crazy...

An estimation only,...Noddy or some of the mechanics in aus.cars would be
able to give you a better idea.

I'd budget for $500 if the mechy is using non-genuine parts.

Jason
atec - 22 Mar 2005 11:29 GMT
>>>His trouble is worn or dirty hydraulic lifters. This is a common prob in
>>>older Falcon OHC engines (EA on) as it was with the preceding pushrod
[quoted text clipped - 13 lines]
>
> Jason

very much depends if the cam is damaged ,
Noddy - 30 Mar 2005 21:51 GMT
> very much depends if the cam is damaged ,

They're not usually, as the roller tip of the rocker keeps them pretty
clean.

Noisy lifters/lash adjusters is a common problem with OHC Falcon engines,
and a lot of it can be eliminated by using a good quality oil. I've always
had excellent results with Penrite HPR-15, and have seen it quiet noisy
engines almost immediately.

--
Regards,
Noddy.
Jason - 31 Mar 2005 12:39 GMT
Thanks for the tip on the oil Noddy, I'll give that a shot.  I'm actually
selling the vehicle shortly (EL Ghia) as I have purchased something else
(BAMK2 XR6T) so I'm not planning to fix the lifter noise anymore.  I wasn't
happy with the trade-in offer so I've kept the car and have sold it to a
friend for the same amount as the trade-in - would rather he gets a bargain
than give it away to a dealer.  The person that is buying the car is well
aware of the lifter 'issue' and it doesn't bother him, so that's good.  It's
not terribly loud but I don't like things that aren't right so I had planned
to fix it, dunno if he will bother.

Another question - don't suppose you happen to know how difficult it is to
replace the things that keep the doors open?  Currently when I park on an
uphill angle and open the doors, they don't stay open anymore.  I think the
hinges are fine, there is another part that bolts to the door and the car
that looks like it might be relatively easy to replace (hoping it's a simple
matter of undoing the four bolts, removing and replacing).  Confirmation of
this would be great (as well as what they are actually called if anyone can
help, rough price as well if anyone happens to know).

The back doors are fine, but both front doors no longer stay open.

Cheers,

Jason.

>> very much depends if the cam is damaged ,
>
[quoted text clipped - 9 lines]
> Regards,
> Noddy.
col - 31 Mar 2005 14:51 GMT
yep they are not to exspensive ($15 to $20) and are very easy to replace

regards

col

> Thanks for the tip on the oil Noddy, I'll give that a shot.  I'm actually
> selling the vehicle shortly (EL Ghia) as I have purchased something else
[quoted text clipped - 34 lines]
>> Regards,
>> Noddy.
Noddy - 02 Apr 2005 09:27 GMT
> The back doors are fine, but both front doors no longer stay open.

Replacing the "Check straps" (as they're known) isn't a difficult task, but
finding good used ones is. Rather than stuff around with second hand units,
you'd be better off with new ones.

I don't think they're all that expensive.

--
Regards,
Noddy.
Jason - 02 Apr 2005 10:00 GMT
> Replacing the "Check straps" (as they're known) isn't a difficult task,
> but finding good used ones is. Rather than stuff around with second hand
> units, you'd be better off with new ones.

Cool, now I know what to ask for, I'll see what they're worth and let the
new owner know :)

Thanks Noddy,

Jason.
sleepwalker - 11 May 2005 22:33 GMT
> > Replacing the "Check straps" (as they're known) isn't a
> difficult task,
[quoted text clipped - 9 lines]
>
> Jason.

sticky lifters are common in ford ohc straight 6 engines. most of it
is due to dirt biuldups in lifters causing them to stick. with the ea
falcons, you can purchase new retainers for bugger all from places
like sprint auto or repco. all you need to do is pull out the lifters
form the rockers, which is a simple procedure thanks to the simplicity
of fords ohc engines. pull them appart, give them a thorough clean,
reasemble them and replace them
be careful not to drop them down oil galleries, coz it’s no fun trying
to get them out. stuff the with rags or something to prevent them from
falling.
Jason James - 26 Apr 2005 03:38 GMT
> mmmm engine knocking and tapping sounds. Sounds like low oil pressure...

The way to test for oil pressure problems is to load the motor up (hold
brake on while in gear and depress the throttle) if the moise gets louder,
its a bearing or piston,..if not its a lifter or possibly piston slap.

Jason
 
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