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Car Forum / Ford / Ford Focus / May 2005

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Focus Front Springs Breaking

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Happy Go Lucky - 28 Apr 2005 14:03 GMT
I am having both of my front springs replaced today by Ford under an
extended program, 10 years, 150,000 miles. The right side front spring
is broken I discovered yesterday. I think it's been broken for a very
long time, maybe over a year. It really started makine lots of real
bad noise the last few weeks when going over a speed bump etc. I took
it to my alignment/tire shop and my alignment guy drove it and the
first time it made the noise he looked over at me and said,"you got a
broken spring on the right side". Putting the car on the lift it was
easy to tell the spring was broken. It broke right inside the
protective rubber boot thats about 4 inches long that's around the
next to the bottom coil. He told me that water gets in there and just
a little bit of rust and they break. I'm in Minnesota so we have
plenty of salt.

I called a Ford dealer here in town and he said the year 2000 - 2003
had the extended on the springs and he told me they would replace both
of them, no charge.

Anyone else had this spring issue?

Gene
Dave Gower - 28 Apr 2005 18:13 GMT
>I am having both of my front springs replaced today by Ford

There's been a precautionary recall here in Canada. What is your year and
mileage?
Happy Go Lucky - 29 Apr 2005 02:47 GMT
I forgot to include this in the first post. I have a 2001 Wagon SE
with 40,000 miles on it.

The bottom line is that I still love the car and would buy another
without hesitation. Sure, some things are not as they should be but
maybe the designers that designed those parts have retired or been
fired by now. An example is the radio and the click stop volumn
control. It's either too loud or to low, it's impossible to adjust
where you want because of the click stops. The gas filler cap is on
the wrong side in my opinion. There are a couple other things but it's
still a very nice fairly cheap car to own and drive.

>>I am having both of my front springs replaced today by Ford
>
>There's been a precautionary recall here in Canada. What is your year and
>mileage?
Dave Gower - 29 Apr 2005 12:53 GMT
>...some things are not as they should be but
> maybe the designers that designed those parts have retired or been
> fired

The root of the early defects is mostly in third-party suppliers, which of
course doesn't let Ford executives off the hook since they contracted with
the suppliers. Over the years, I've seen two explanations for this, both of
which may have some truth.

First, Ford got too generous at letting suppliers participate in the early
planning stages, rather than the usual practise of simply issuing
requirements and selecting among the various bids. Some suppliers used the
opportunity to boost profits rather than design good parts.

Second, Ford senior management rushed the production deadlines, which gave
the designers insufficient time to test the parts from outside suppliers.

Ford isn't the only company to have had this problem. When Toyota started
assembling vehicles in North America, they had a lot of problem with
domestic suppliers. Ditto Mercedes.
Henri - 30 Apr 2005 00:30 GMT
I feel that the  root of the problem is Ford Management and to try and save
a buck.

There is no excuse for shoddy workmanship and defect parts. Ford needs to
take responsibility and accountability  for the problems they have had with
this Focus car instead of making excuses for them.

Toyota has been making cars in North America for about 18  years now, Ford
has been making cars how long? - Try 100 years plus, and they still can not
get it right.
The Toyota Matrix and Pontiac Vibe are made in the same plant in Freemont
California. The Toyota Corollas and Honda's are made in Canada. If one
thinks about it, the same people who make Toyotas, Hondas and Nissans  very
likely worked for Ford at one time.

"Happy Go Lucky" <focus_owner@somewhere-usa.com> wrote

>...some things are not as they should be but
> maybe the designers that designed those parts have retired or been
> fired

The root of the early defects is mostly in third-party suppliers, which of
course doesn't let Ford executives off the hook since they contracted with
the suppliers. Over the years, I've seen two explanations for this, both of
which may have some truth.

First, Ford got too generous at letting suppliers participate in the early
planning stages, rather than the usual practise of simply issuing
requirements and selecting among the various bids. Some suppliers used the
opportunity to boost profits rather than design good parts.

Second, Ford senior management rushed the production deadlines, which gave
the designers insufficient time to test the parts from outside suppliers.

Ford isn't the only company to have had this problem. When Toyota started
assembling vehicles in North America, they had a lot of problem with
domestic suppliers. Ditto Mercedes.
Dave Gower - 30 Apr 2005 04:18 GMT
>.... Ford needs to
> take responsibility and accountability  for the problems they have had
> with
> this Focus car instead of making excuses for them.

They do take responsibility and they haven't hidden behind excuses. These
explanations were mine, not theirs.
valpojim - 12 May 2005 01:25 GMT
> >.... Ford needs to
> > take responsibility and accountability  for the problems
[quoted text clipped - 5 lines]
> excuses. These
> explanations were mine, not theirs.

After having new tires put on my 2001 Focus wagon I started to drive
off when I heard a clunking noise coming from the right front side of
my car. I called the clerk over and told him to check my car because
of the noise. He had the mechanic look and I was told my spring was
broken. In over 30 years of cars I have never had a spring break
before. The worse part of this is that the local Ford dealer didnt
have any springs. He said he would try and get a pair withing four
days. This is day three and still no springs. I tried calling my Ford
Dealer this afternoon. They took my number but have not reurned my
call. Then I did a search on the Internet and found your post. I will
be going down to the dealership in person tomorrow. Thanks for this
information!!!
Jim
Valparaiso, Indiana
Happy Go Lucky - 12 May 2005 03:00 GMT
Jim,

Depending on where the spring is broken, I bet the very bottom, you
can drive the car. I look back on the noise I had with my 2001 wagon
and now I'm pretty sure I drove close to two years with the spring
broken, the last few weeks is when it really started making noise but
only if I hit some large bumps or hump in the road to unload the
suspension. Ford was fantastic about it, they never tried to avoid
fixing the car and it's out of warranty with 40,000 miles.

Gene

> > >.... Ford needs to
> > > take responsibility and accountability  for the problems
[quoted text clipped - 20 lines]
>Jim
>Valparaiso, Indiana
Henri - 12 May 2005 04:04 GMT
Maybe its because they were forced to put a 10 year warranty on the springs.

Jim,

Depending on where the spring is broken, I bet the very bottom, you
can drive the car. I look back on the noise I had with my 2001 wagon
and now I'm pretty sure I drove close to two years with the spring
broken, the last few weeks is when it really started making noise but
only if I hit some large bumps or hump in the road to unload the
suspension. Ford was fantastic about it, they never tried to avoid
fixing the car and it's out of warranty with 40,000 miles.

Gene

On 11 May 2005 19:25:32 -0500, valpojim
<UseLinkToEmail@AutoForumz.com> wrote:

>"Dave Gower" wrote:
> > "Henri" <henri_latour@hotmail.com> wrote
[quoted text clipped - 23 lines]
>Jim
>Valparaiso, Indiana
valpojim - 12 May 2005 17:35 GMT
> Maybe its because they were forced to put a 10 year warranty
> on the springs.
[quoted text clipped - 61 lines]
> >Jim
> >Valparaiso, Indiana

Happy,
Well I just came back from visiting my Ford Dealer. I went to the shop
and related the story to them about my broken spring. I also told them
that after doing some research I found that Ford Motor Company had
extended the warranty on the front springs. The attendant did some
research for a couple of minutes and then told me that I had two
choices. If I could bring them the car they would replace the broken
spring and the other one at no cost to me....or if I couldn’t get the
car to them that they would have Ford reinburse me the cost of both
the labor and springs from the shop my Ford was at. There was no
hassel. Now I am elated that I saved myself just over three hundred
dollars by doing a little research. The question remains....why hasn’t
Ford informed all effected Focus owners of this extended warranty? One
can only draw one conclusion and that I think is sad. Thanks again for
the information.
Jim
PS: I wonder how long we’re going to have to wait to be reinbursed?
Hell....as long as we get it I will be happy.
John R Cambron - 13 May 2005 16:18 GMT
> The question remains....why hasn’t Ford informed all effected
> Focus owners of this extended warranty? One can only draw one
> conclusion and that I think is sad. Thanks again for
> the information.

I recived my notice of the recall related to this defect in
the mail more then a year ago.

Signature

John in the sand box of Marylands eastern shore.

Dave Gower - 14 May 2005 14:03 GMT
> I recived my notice of the recall related to this defect in
> the mail more then a year ago.

I got mine last fall.
valpojim - 16 May 2005 16:35 GMT
> > I recived my notice of the recall related to this defect in
> > the mail more then a year ago.
>
> I got mine last fall.

Dave & John,
Where do you guys live? Maybe Ford sent notices to those who live in
areas where the winters are worse then here. Like I said before I live
in NW Indiana. Maybe they thought our winters weren’t as bad? All I
know is that  I didn’t receive that notice.

Last month I got the recall for the back door hinge. I had that
serviced this last weekend.
Jim
me/2 - 17 May 2005 05:57 GMT
:>"Dave Gower" wrote:
:> > "John R Cambron" <*cambronj@chesapeake.net*> wrote
[quoted text clipped - 13 lines]
:>serviced this last weekend.
:>Jim

Well I'm not Dave or John.  :-)

2001 Focus SE Wagon and 2002 Focus ZX5 owned by my mother and brother
both got the letter last November.  I didn't get one for my 2004 SVT
Focus which is correct.

BTW, we live in the Phoenix, AZ area.  Now there are places in Arizona
where it gets pretty nasty in the winter but Phoenix isn't one of
them.

me/2
John R Cambron - 31 May 2005 16:26 GMT
>  > "John R Cambron" <*cambronj@chesapeake.net*> wrote
>  >
[quoted text clipped - 8 lines]
> in NW Indiana. Maybe they thought our winters weren’t as bad? All I
> know is that  I didn’t receive that notice.

See sig below.

Purchased car from a dealer in Prince George's County
Maryland on the southeast side of Washington DC

All three of the jurisdiction in the Washington metropolitan
area use profuse amounts of salt on the roads in the winter.

> Last month I got the recall for the back door hinge. I had that
> serviced this last weekend.
> Jim

Signature

John in the sand box of Marylands eastern shore.

John Cairns - 14 May 2005 02:18 GMT
>>...some things are not as they should be but
>> maybe the designers that designed those parts have retired or been
[quoted text clipped - 16 lines]
> assembling vehicles in North America, they had a lot of problem with
> domestic suppliers. Ditto Mercedes.

And Third, Ford has been hammering their suppliers over pricing, which could
lead to suppliers cutting corners.

John Cairns
focusowner23 - 31 May 2005 15:36 GMT
I've been having similiar problems with my 2001 ford focus se for about a
year now.  I have noticed a "crunchy" noise coming from the front end when
I got over speed bumps, and also noticed popping sounds from the front end
as well when turning.  I have not had the problem officially diagnosed,
and wondered if you had experienced any of the same symptoms?  Per the
Ford website no recalls were issued for my vehicle.  Did they consider
this a recall issue with your broken spring?

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