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Car Forum / Ford / Ford Focus / April 2004

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Brake discs

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Dublevay - 16 Mar 2004 18:09 GMT
Last year, when my then three-year old Focus was serviced, I was told that
my brake pads would need replacing at the next annual service, and that the
brake discs were 'lipped'.

The car is now four years old, and I am not convinced that it should be
needing new brake discs by this age. Has anyone else been told that new
discs would be needed with new pads, and, if so, did you just have the pads
done anyway.

A visual look at the discs suggests that, yes, there is a 'lip' around the
edge of the disc, but that this will always appear, as this is the part that
the discs are not touching. But it doesn't look as though they are too badly
worn to me. I've bought the Haynes manual, but this recommends doing checks
upon the brake discs using a micrometer - something that I don't have.

The car is coming up for having done 50,000 miles. What would be a usual
time for a car's brake discs to need replacing?

TIA

JW
Tim \(Remove NOSPAM. - 16 Mar 2004 18:42 GMT
> Last year, when my then three-year old Focus was serviced, I was told that
> my brake pads would need replacing at the next annual service, and that the
[quoted text clipped - 13 lines]
> The car is coming up for having done 50,000 miles. What would be a usual
> time for a car's brake discs to need replacing?

This is normal wear with modern asbestos free pads and 'soft' discs. 50k is
actually pretty good going. My Focus (00 Zetec) will be having new pads and
discs at its next service (55k)

Any mileage from around 25k upwards would be considered a reasonable
lifespan for front discs now.

Tim..
Dublevay - 16 Mar 2004 19:05 GMT
> This is normal wear with modern asbestos free pads and 'soft' discs. 50k is
> actually pretty good going. My Focus (00 Zetec) will be having new pads and
> discs at its next service (55k)
>
> Any mileage from around 25k upwards would be considered a reasonable
> lifespan for front discs now.

Thanks. It seems it is probably a good time to have them done. I think I
shall be doing it myself though, and will probably plump for my gut feel of
replacing front pads and discs, but only the pads at the rear, as the rear
discs look a lot less worn than the front.

Cheers

JW
Dave Gower - 16 Mar 2004 21:24 GMT
> The car is coming up for having done 50,000 miles. What would be a usual
> time for a car's brake discs to need replacing?

You are fortunate to have got that much out of your brakes. See the thread a
couple of days ago on the same topic. Always replace both disks and pads at
the same time. Brakes are too important for safety to cut corners.
Dublevay - 16 Mar 2004 21:32 GMT
> > The car is coming up for having done 50,000 miles. What would be a usual
> > time for a car's brake discs to need replacing?
>
> You are fortunate to have got that much out of your brakes. See the thread a
> couple of days ago on the same topic. Always replace both disks and pads at
> the same time. Brakes are too important for safety to cut corners.

Thanks Dave. I'm going to get myself a micrometer, and check them properly
to see if they are within spec.

JW
Blown Fuse - 16 Mar 2004 22:17 GMT
> > > The car is coming up for having done 50,000 miles. What would be a usual
> > > time for a car's brake discs to need replacing?
[quoted text clipped - 9 lines]
>
> JW

I found that over the years many service shops of various tyes have tried to
persuade me that all sorts of amazing things were wrong with my cars - and a
very serious safety hazard they were too!  Ah, ha?!   Thus I have always
done my own servicing.

Yes, discs lip very quickly, and you need to measure them to find out if
they need replacing.   You don't need to use a micrometer .......  if you
have lots of spare cash!
FCXS - 17 Mar 2004 12:21 GMT
Does anyone know what the specs are on the front discs i.e. thickness when
new and the minimum thickness? I was told that mine will need to be replaced
soon and I have only 20k on them!

> > > > The car is coming up for having done 50,000 miles. What would be a
> usual
[quoted text clipped - 20 lines]
> they need replacing.   You don't need to use a micrometer .......  if you
> have lots of spare cash!
Mark Olson - 17 Mar 2004 14:35 GMT
> Does anyone know what the specs are on the front discs i.e. thickness
> when new and the minimum thickness? I was told that mine will need to
> be replaced soon and I have only 20k on them!

Usually the minimum thickness is stamped on the disk itself.

This info is from the 2000 Ford car service CD:

(use a fixed width font if you want the columns to align)

Disc Brake Specification        mm      inches
----------------------------------------------
Disc diameter                   258     10.16
New disc nominal thickness      22      0.87
Worn disc discard thickness*    20      0.79
Maximum disc runout (installed) 0.050   0.002
Maximum thickness variation     0.020   0.0008

* When the discard thickness has been reached install a new
disc. Particular care must be taken when refinishing discs that they
are not below the minimum thickness dimensions.
Chris H - 18 Mar 2004 19:42 GMT
Appologies if I'm being a bit thick (if you excuse the pun). You say
> New disc nominal thickness      22mm
> Worn disc discard thickness*    20mm

Is the thickness difrence between new and worn out discs really only 2mm?
This sounds very low to me.

Chris..

> > Does anyone know what the specs are on the front discs i.e. thickness
> > when new and the minimum thickness? I was told that mine will need to
[quoted text clipped - 17 lines]
> disc. Particular care must be taken when refinishing discs that they
> are not below the minimum thickness dimensions.
Mark Olson - 18 Mar 2004 20:35 GMT
> Appologies if I'm being a bit thick (if you excuse the pun). You say
>> New disc nominal thickness      22mm
>> Worn disc discard thickness*    20mm
>
> Is the thickness difrence between new and worn out discs really only 2mm?
> This sounds very low to me.

I copied and pasted the specs from the official Ford model year 2000
car service CD.

HTH
Paul Giverin - 18 Mar 2004 22:53 GMT
>Appologies if I'm being a bit thick (if you excuse the pun). You say
>> New disc nominal thickness      22mm
>> Worn disc discard thickness*    20mm
>
>Is the thickness difrence between new and worn out discs really only 2mm?
>This sounds very low to me.

The figures Mark posted are correct. 2mm is quite a lot of wear on a
brake disk.

Signature

Paul Giverin

British Jet Engine Website    http://www.britjet.co.uk

John Shk - 26 Apr 2004 14:38 GMT
GUYS

GET YOUR DISC ROTORS  CRYO HARDENED!!!

Goto search this out --  or go see  THE BRAKE MAN.COM

also, use a good grease!!  TRY  AMSOIL  OR MOBIL 1

Your rotors will last five times longer!!!!

John.

> >Appologies if I'm being a bit thick (if you excuse the pun). You say
> >> New disc nominal thickness      22mm
[quoted text clipped - 10 lines]
>
> British Jet Engine Website    http://www.britjet.co.uk
Alan - 26 Apr 2004 18:48 GMT
In message <408D10E9.677262DF@rcip.com>, John Shk <john30@rcip.com>
wrote

>GUYS
>
[quoted text clipped - 5 lines]
>
>Your rotors will last five times longer!!!!

The rotors may be the only things that survive the crash if you apply
grease to their faces.
Signature

Alan
mailto:news2me_a_2003@amacleod.clara.co.uk

jor - 17 Mar 2004 15:26 GMT
Just for the record, rotors (or discs) should not be wearing out this
quickly. This is a design fault. IN addition, no one is talking about
turning the rotors instead of buying new ones. Are Focus rotors too thin to
be turned?

In another thread I mentioned that I had replaced pads and shoes on my 2000
Focus. The rotors were "lipped" as Dublevay noted but I don't see this as a
problem if the surface is not scored.
jor
> Last year, when my then three-year old Focus was serviced, I was told that
> my brake pads would need replacing at the next annual service, and that the
[quoted text clipped - 17 lines]
>
> JW
me - 21 Mar 2004 04:09 GMT
> Last year, when my then three-year old Focus was serviced, I was told that
> my brake pads would need replacing at the next annual service, and that the
[quoted text clipped - 17 lines]
>
> JW

AFAIK I have 97K on my 2K ZX3, with original brakes, no problems with
them at all, I bought the car used with 42K so if they were done before
that I don't know.
camroy@webtv.net - 31 Mar 2004 07:26 GMT
at 30,000 miles my car needed new rotors and pads. i have the 2001.
Hugh Beddall - 06 Apr 2004 17:17 GMT
The disks on my 2000yr 1600 were replaced last year at 52,000 when the drop
links and the air con were also done.

A good car in it's time but obviously Ford still don't know how to build a
car to last or how to deliver one without a list of problems in the firrst
place.

If it is that difficult how do Mazda and Nissan manage it?

> at 30,000 miles my car needed new rotors and pads. i have the 2001.
 
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