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Car Forum / Ford / Ford Trucks / November 2004

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Soft brake pedal - to the floor - F-150

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Dave - 18 Nov 2004 00:31 GMT
Hi folks,

I'd greatly appreciate your help with my 1995 F-150, 5.8L V-8.

On a recent trip, the brake pedal got lower and lower until it engaged the
brakes only right at the floor.   I thought it might be a master cylinder so
I replaced that today but it's still bad. No signs of leakage of brake fluid
anywhere.  The vacuum hose to the booster is fine and the check valve on the
booster is fine too.  When I pull the check valve aside after running the
engine then shutting it off, I can tell the booster has a vacuum built up.
Pumping the brakes, even while running the engine faster has virtually no
effect.

Please share your ideas on the cause.

Thanks,

Dave
Kevin Bottorff - 18 Nov 2004 01:04 GMT
> Hi folks,
>
[quoted text clipped - 14 lines]
>
> Dave

sounds like you need the rear brakes adj. you wore them down durning the
trip probly.  KB

Signature

ThunderSnake #9  Warn once, shoot twice
460 in the pkup, 460 on the stand for another pkup
and one in the shed for a fun project to yet be decided on

Spdloader - 18 Nov 2004 01:58 GMT
I'd be willing to guess something came apart in the rear brakes to lose the
pedal that quick. Pull off the drums and see what's up with the rear brakes.
Don't mash the brake pedal with the drums off though.

Spdloader

>> Hi folks,
>>
[quoted text clipped - 17 lines]
> sounds like you need the rear brakes adj. you wore them down durning the
> trip probly.  KB
Dave - 18 Nov 2004 15:44 GMT
Hi folks,

I inspected the rear brake assemblies on both sides and everything looks
fine, same with the front disk brakes.  When I have help tonight, I plan to
bleed the lines to see if that helps.  Any other ideas if that doesn't work?

Thanks,

Dave

> I'd be willing to guess something came apart in the rear brakes to lose the
> pedal that quick. Pull off the drums and see what's up with the rear brakes.
[quoted text clipped - 23 lines]
> > sounds like you need the rear brakes adj. you wore them down durning the
> > trip probly.  KB
Hairy - 18 Nov 2004 16:05 GMT
> Hi folks,
>
> I inspected the rear brake assemblies on both sides and everything looks
> fine, same with the front disk brakes.  When I have help tonight, I plan to
> bleed the lines to see if that helps.  Any other ideas if that doesn't work?

Didn't you bleed the brakes after replacing the master cyl?
H
Dave - 18 Nov 2004 18:21 GMT
I did the recommended "bench bleed" of the master cylinder but plan to bleed
the lines on the truck tonight.
Cross your fingers!

Dave

> > Hi folks,
> >
[quoted text clipped - 6 lines]
>  Didn't you bleed the brakes after replacing the master cyl?
> H
lugnut - 18 Nov 2004 20:17 GMT
>Hi folks,
>
[quoted text clipped - 14 lines]
>
>Dave

I assume you have properly bled the brake system after M/C
replacement to remove all the air.  You need to chack the
rear brakes for condition ie. broken/damaged parts or
failed/frozen adjusters.  You should also check all the flex
lines to the front brakes and the rear axle.  It is possible
that one has failed and ballooning.  You need someone to
apply the brakes while observing for ballooning.  Make sure
the front wheel bearings are properly adjusted to prevent
pad knock back.  You might also want to examine the firewall
around the booster to make sure it is not cracked.  I
believe that year had been corrected but, a few of the
earlier model of similar design did fail requiring a repair
kit to be installed.
Dave - 19 Nov 2004 04:04 GMT
Hi folks,

My brother and I bled the lines tonight and it's still bad.  Can't pump up
the brakes to any appropriate level.  It just goes back to nearly the floor.
We think the rebuilt MC may be bad but I'm interested in hearing more about
the firewall problem.  My brother noted that the MC does move up and down
very slightly when you press hard on the pedal.  Is this the firewall
problem and was it a recall?  It seems like a little motion might be normal
but I'd appreciate your thoughts.

The rear and front brakes look very good, very little wear and nothing
visibly broken.  The parking brake works fine too.

We had not thought about line ballooning but will check for that.

Regarding the booster, can't we do the bleeding and tests with the motor
off?  My understanding was that the vacuum booster just made it easier to
brake.  In my Chrysler, I have full pedal with the motor off.   Let me know
if I'm off base on this.

Thanks to all who have written for your help.  I'll be sure to post the
resolution once I find it.

Dave

> >Hi folks,
> >
[quoted text clipped - 28 lines]
> earlier model of similar design did fail requiring a repair
> kit to be installed.
Hairy - 19 Nov 2004 05:27 GMT
> Hi folks,
>
> My brother and I bled the lines tonight and it's still bad.  Can't pump up
> the brakes to any appropriate level.  It just goes back to nearly the floor.

How many times did you bleed each wheel? It would take several times to get
the air out from the master cyl.

Did you adjust the rear shoes as you put the drums back on? If the shoes
aren't adjusted correctly, it can take half of the pedal travel just to get
the shoes to contact the drums.

H
Clark - 19 Nov 2004 16:19 GMT
OK, I am not a mechanic and I haven't read all your posts, but it would seem
to me the fact he can't bleed the brakes without the engine running to be a
big deal.  I don't know enough about how it works, but it seems the basic
braking is not working without the extra push of the booster.

I had a master cylinder once that was leaking fluid past the internal seals
so it could not build up pressure, but you have probably already mentioned
this.

Clark

>> Hi folks,
>>
[quoted text clipped - 13 lines]
>
> H
lugnut - 19 Nov 2004 16:32 GMT
>Hi folks,
>
[quoted text clipped - 5 lines]
>problem and was it a recall?  It seems like a little motion might be normal
>but I'd appreciate your thoughts.

There was never a recall.  Just a TSB and a service kit for
those found with the firewall cracked.  It was most common
in manual trans vehicles.  A visual inspection of the
firewall will show it if it exist.

>The rear and front brakes look very good, very little wear and nothing
>visibly broken.  The parking brake works fine too.

Make sure you manually adjust the rear brakes.  This can be
done using a thin probe to push the auto adjuster lever away
from the star wheel while you adjust with a thin wide blade
screw driver or brake spoon.

>We had not thought about line ballooning but will check for that.
>
>Regarding the booster, can't we do the bleeding and tests with the motor
>off?  My understanding was that the vacuum booster just made it easier to
>brake.  In my Chrysler, I have full pedal with the motor off.   Let me know
>if I'm off base on this.

You can bleed either way.  Keep in mind that the pedal will
apparently be higher and firmer with the engine off after
you deplete the vacuum by pumping.  One quick check for
booster operation is to deplete the booster vacuum by
pumping the brake several times.  While holding the pedal
down at a normal stopping constant pressure, start the
engine. The pedal should drop as soon as the engine starts
and vacuum hits it.  If it does not drop, you either have a
vacuum problem or the booster is bad.

To properly bleed your brakes, have the vehicle relatively
level so the air will go to the bleeder ports.  Start by
bleeding the master by loosening the lines one-at-a-time -
rear port first - enough to leak pretty good as the pedal is
pressed and held. Next, bleed the RABS valve located inside
the left frame rail.  From there bleed the brakes in the
order of RR, LR, RF, & LF.  You should bleed each and every
port until the fluid expelled is clear and fresh with no
sign of air bubbles.  While you are bleeding a port, make
sure you close the port before the fluid stops flowing and
the pedal released.  If you do, the air will be sucked right
back in when the pedal is released.  Do not open any port or
line without first having moderate pressure on the brake
pedal.  Make sure the MC reservior never gets low and, make
sure the pedal is always released slowly to avoid churning
the fluid or sucking in air by an internal seal.

Good luck

Lugnut

>Thanks to all who have written for your help.  I'll be sure to post the
>resolution once I find it.
[quoted text clipped - 38 lines]
>> earlier model of similar design did fail requiring a repair
>> kit to be installed.
Wolfie 31 - 20 Nov 2004 03:05 GMT
have the rear wheel cylnders been checked for leaks ?
Dave - 27 Nov 2004 00:20 GMT
F-150 brake update,

Thanks to the group for all of your great suggestions.  I have checked all
cylinders for leakage and they are fine.  The fluid level in the MC was fine
too which is a clue.  It looks like the rebuilt MC I tried to install last
week was defective.  I returned it for a replacement but haven't had time to
try it with the holiday activities.  For some strange reason my wife wanted
me to help in the kitchen for our family Thanksgiving dinner instead of
working on the truck.  Go figure...

I will get at it this coming week and will let you all know what I find out.
It should have been a clue that the replacement MC failed the "bench bleed"
procedure.  I'll make sure this one holds pressure before installing it. So
far I'm just out another quart of brake fluid and a fair amount of labor
time.  Now it's a "quest" to find out the final problem.

Thanks,

Dave

> have the rear wheel cylnders been checked for leaks ?
dennis thompson - 19 Nov 2004 02:14 GMT
> Hi folks,
>
[quoted text clipped - 14 lines]
>
> Dave

I had a problem with my old f-250 . The acculmator for the abs was bad .
  Had very low pedal but no warning lites just brakes felt like they
had air in system . Replace acculmator and my problem went away .
Bob - 19 Nov 2004 03:29 GMT
If everything else checks good take a close look at the RABS valve. It
doesn't often fail in that manner but it does happen.
                                             Bob K

> Hi folks,
>
[quoted text clipped - 17 lines]
>
> Dave
 
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