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Car Forum / Ford / Ford Trucks / April 2005

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Beefing up my Ranger's suspension

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Jay Stranahan - 08 Apr 2005 23:30 GMT
I own a 2000 Ford XLT 4-door 2 -wheel drive. Shocks and springs are
stock and my mechanic recently assured me they were fine. Whenever
carrying a load of junk to the dump, or any kind of substantial load, I
have noticed a lamentable tendency to bash my trailer hitch on any bump
I encounter. Two weeks ago I was helping a neighbor get rid of a fallen
tree in his front yard, and could load up the bed no more than 2/3rds
with wood before it sank so low my trailer hitch would not have survived
the trip from his driveway to the street. After all that work I had to
partially unload my truck. Well, enough is enough!

I am not looking to try and turn my Ford into a mini-monster truck or
offroad vehicle. All I want to do is be able to carry reasonably heavy
loads over sh*tty roads, and back into my driveway without messing up my
trailer hitch. If my truck acts that way when I am carrying bags of
cement back from Orchard Supply, what might it do when I am carrying a
load of wood over a little dirt road out of the national forest?

I have no experience in modifying the suspension on any of the vehicles
I have owned, so I would like to ask you guys about what it takes to
beef up the stock suspension to the point where I can carry what I want,
where I want and not worry about rolling the thing over. I am not on too
tight a budget, I would like to do the job right and then forget about
it for the next 10 years, but would obviously like to avoid spending
more than I have to. I was thinking possibly a set of add-on 3rd leaf
springs plus a new set of big fat shocks all the way around. Would that
do it? Would I need new coil springs as well? What are some good brands
for add-on suspension components? Ideas? Suggestions...?
Tyrone - 09 Apr 2005 00:18 GMT
> I own a 2000 Ford XLT 4-door 2 -wheel drive. Shocks and springs are
> stock and my mechanic recently assured me they were fine. Whenever
[quoted text clipped - 23 lines]
> do it? Would I need new coil springs as well? What are some good brands
> for add-on suspension components? Ideas? Suggestions...?

The problem is not just in the suspension on your Ranger.  The frame is
not designed to take what you are asking it to do.  If you are not on
too tight a budget as you say, get rid of your little grocery hauler and
get a real truck like an F-250 or a F-350 and get on with your life.
351CJ - 09 Apr 2005 03:06 GMT
> I own a 2000 Ford XLT 4-door 2 -wheel drive. Shocks and springs are
> stock and my mechanic recently assured me they were fine. Whenever
[quoted text clipped - 23 lines]
> do it? Would I need new coil springs as well? What are some good brands
> for add-on suspension components? Ideas? Suggestions...?

Don't screw around with your own life and safety and the safety and
lives of everyone else on the road with you.

These Gross Vehicle Weight Ratings have been determined by many more
systems than simply your springs.  some of them are brakes, engine,
transmission, axles, tires, frame, etc.  You may well be able to put
stiffer springs on your ranger and carry more weight, but it is not
wise, safe or legal.  If you were to overload your ranger and be
involved in an accident, your insurance company could legally deny your
claim, you could be held criminal liable for damages and injuries, etc.

THE Gross Vehicle Weight Ratings GVWR are there for a reason.  If you
must carry or tow more than your small ranger truck was designed and
built to carry, you need a truck with a higher GVWR, PERIOD, it is that
simple.
Jay Stranahan - 09 Apr 2005 05:41 GMT
Thanks for all the swell advice telling me to get a bigger truck. I can safely
carry 1500 lbs. back there, and that is plenty for my purposes. I just would
like some advice on how to beef up the suspension so I do not bash the trailer
hitch on the ground backing into my driveway.

I was told on another forum that add-on 'helper' leaf springs from Hellwig
will probably do the trick. If anyone has anything constructive to add to
that, I'd like to hear from you.
Donut - 09 Apr 2005 06:35 GMT
>Thanks for all the swell advice telling me to get a bigger truck. I can safely
>carry 1500 lbs. back there, and that is plenty for my purposes. I just would
>like some advice on how to beef up the suspension so I do not bash the trailer
>hitch on the ground backing into my driveway.

Well if your not going to listen to the "swell advice", maybe instead
backing in, you could go in head first? Worth a try, and a lot
cheaper.

>I was told on another forum that add-on 'helper' leaf springs from Hellwig
>will probably do the trick. If anyone has anything constructive to add to
>that, I'd like to hear from you.

Oops sorry.
Rob Munach - 09 Apr 2005 12:31 GMT
>>Thanks for all the swell advice telling me to get a bigger truck. I can safely
>>carry 1500 lbs. back there, and that is plenty for my purposes. I just would
[quoted text clipped - 10 lines]
>
> Oops sorry.

You may want to try some air shocks and pump them up on the rare
occasion when you need a lift. $60 should cover it. I used them on my
Nissan truck and they worked great.

Signature

Rob Munach, PE
Excel Engineering
PO Box 1264
Carrboro, NC 27510

Tyrone - 09 Apr 2005 19:46 GMT
> Thanks for all the swell advice telling me to get a bigger truck. I can safely
> carry 1500 lbs. back there, and that is plenty for my purposes. I just would
[quoted text clipped - 4 lines]
> will probably do the trick. If anyone has anything constructive to add to
> that, I'd like to hear from you.

You said "SAFELY CARRY 1500 lbs.?  Last I knew, a ranger is not designed
to safely carry 3/4 of a ton.  Just because you can move it, does not
mean it is safe.  While hauling that much weight, just assume that you
have no insurance.  If you are involved in a wreck, and the insurance
company can prove you were overloaded, they can rightfully deny your
claim.  As such, try explaining to a jury, how you came up with a 1500
lb carrying capacity for your little trucklett.
sf/gf - 09 Apr 2005 22:26 GMT
>> Thanks for all the swell advice telling me to get a bigger truck. I
> can safely
[quoted text clipped - 17 lines]
> claim.  As such, try explaining to a jury, how you came up with a 1500
> lb carrying capacity for your little trucklett.

I used to be an insurance adjuster and your insurance carrier can NOT deny
coverage just because you were overloaded.  Just think, if the insurance co.
could do that, then they could also deny coverage for failure to maintain
proper tire pressure, failure to lube the ball joints, etc. (assuming tire
failure or ball joint failure caused the accident).

I do agree with you that 1500 pounds in a Ranger is not a good idea.  If the
original poster had to carry that much weight in the Ranger, then heavy duty
springs and shocks would help, as would air shocks, but you still have the
chance of rear wheel bearing failure.
SF
Roy Brown - 10 Apr 2005 02:07 GMT
http://www.ultimateautoaccessories.com/Category%20Pages/Air_Suspension.htm

Signature

Roy
rem NADA to reply

| >> Thanks for all the swell advice telling me to get a bigger truck. I
| > can safely
[quoted text clipped - 29 lines]
| chance of rear wheel bearing failure.
| SF
Roy Brown - 10 Apr 2005 03:09 GMT
Found this,
http://www.state.tn.us/generalserv/purchasing/vehic_specs/Truckcompct6ftbedexten
dedcab.pdf


Looks like a 1600 pound payload on a Ranger.

Signature

Roy
rem NADA to reply

| >> Thanks for all the swell advice telling me to get a bigger truck. I
| > can safely
[quoted text clipped - 29 lines]
| chance of rear wheel bearing failure.
| SF
Tyrone - 10 Apr 2005 06:28 GMT
> >> Thanks for all the swell advice telling me to get a bigger truck. I
> > can safely
[quoted text clipped - 23 lines]
> proper tire pressure, failure to lube the ball joints, etc. (assuming tire
> failure or ball joint failure caused the accident).

<snip>

The key phrase being, "You used to be an insurance adjuster.  Your
carrier absolutely can walk away from a claim if you were obviously
exceeding the manufacturer's design and recommendations for the
equipment.  There was a case just settled where some moron put a 175 hp
outboard on a boat that was rated for 100 hp.  He flipped the boat and
killed a passenger.  The insurance company hung him out to dry.  The
judgment was recorded against him personally.  If I recall correctly, it
was around $2.5 million.  So, go right ahead, load that Ranger up with
3,000 lbs, of concrete, hook up a Bobcat on a 3,500# trailer and tow it
down the interstate at 95 mph, and see if your insurance company stands
by you, when you kill someone.
Tyrone - 10 Apr 2005 06:33 GMT
> >> Thanks for all the swell advice telling me to get a bigger truck. I
> > can safely
[quoted text clipped - 23 lines]
> proper tire pressure, failure to lube the ball joints, etc. (assuming tire
> failure or ball joint failure caused the accident).

<snip>

The key phrase being, "You used to be an insurance adjuster.  Your
carrier absolutely can walk away from a claim if you were obviously
exceeding the manufacturer's design and recommendations for the
equipment.  There was a case just settled where some moron put a 175 hp
outboard on a boat that was rated for 100 hp.  He flipped the boat and
killed a passenger.  The insurance company hung him out to dry.  The
judgment was recorded against him personally.  If I recall correctly, it
was around $2.5 million.  So, go right ahead, load that Ranger up with
3,000 lbs, of concrete, hook up a Bobcat on a 3,500# trailer and tow it
down the interstate at 95 mph, and see if your insurance company stands
by you, when you kill someone.
Reece Talley - 10 Apr 2005 20:29 GMT
The other guy said....

>So, go right ahead, load that Ranger up with
.>3,000 lbs, of concrete, hook up a Bobcat on a 3,500# trailer and tow it
>down the interstate at 95 mph,

If you guys know of a Ranger that can go that fast with that kind of load
PLEASE! Tell me where I can find one. ROFLMAO
Signature

R. J. Talley
Teacher/James Madison Fellow
NAR #69594
NRA #133073736

JohnR66 - 12 Apr 2005 02:31 GMT
> The other guy said....
>
[quoted text clipped - 4 lines]
> If you guys know of a Ranger that can go that fast with that kind of load
> PLEASE! Tell me where I can find one. ROFLMAO
This reminds me of the time I saw someone in a Ranger towing one of those
bakery style delivery trucks (the ones with the sliding driver's door). My
jaw dropped. I'd guess one of those weighs around 6,000 pounds, but properly
equiped, within the range of a Ranger though I would not recommend it except
for very occasional short trips on flat roads.

BTW, the payload of a Ranger is 1,600 and some odd pounds. It is important
to remember, that includes the occupants, and cargo in the cab and other
addons such as a truck cap, so your true capacity may by around 1,000 lbs.
or less.
John
sf/gf - 13 Apr 2005 01:22 GMT
>> >> Thanks for all the swell advice telling me to get a bigger truck. I
>> > can safely
[quoted text clipped - 49 lines]
> down the interstate at 95 mph, and see if your insurance company stands
> by you, when you kill someone.

Tyrone:

Yes, I was an insurance adjuster and I stand by my comments. An insurance
policy insures against the drivers negligence, with some exceptions,of
course.  You snipped some of my post (about why this is so) and you also
snipped my comments about why I did not think the original poster (the owner
of the Ranger) should overload his vehicle.

 Insurance coverage litigation is complex and varies state by state.  If
you negligently drove on an under inflated tire and the tire blows and you
get in an accident, do you really think the carrier would be successful in
walking away from coverage?  Of course your example of going 95 with 3000
lbs might fall under an "intentional act" exclusion.  Also, in many states,
the courts are reluctant to place the injured party in a situation where
there is no  "deep pocket" i.e. an insurance carrier to pay for the damages,
as a matter of public policy.

Anyway, you should follow the thread and not accuse me of overloading a
Ranger.  I do not even own one.  I was merely replying to your comment about
insurance coverage.  I even agreed with you that the Ranger owner should not
overload the vehicle.  By the way, are you an attorney or an adjuster or
have any knowledge about insurance?
SF
John Cairns - 09 Apr 2005 20:58 GMT
> Thanks for all the swell advice telling me to get a bigger truck. I can
> safely
[quoted text clipped - 7 lines]
> will probably do the trick. If anyone has anything constructive to add to
> that, I'd like to hear from you.

I just removed and replaced the springs/shocks from my 96' xlt- 2wd 4 cyl.
Broken spring on the passenger side, just under $300 for springs and shocks.
This is not something you want to do unless you have to. The spring bolts,
forward and rear, are slightly undersized, it is a real pita to get them out
as they get bent and are impossible to pound out, had to cut them out with a
sawzall. Only the rear shackle on the passenger side can be removed from the
frame rails. Get a bigger truck.

John Cairns
Randy Zimmerman - 09 Apr 2005 14:02 GMT
I have a 2000  and put airbags on it.  It was intense but I managed to do it
on a a Saturday.  Drilling the holes in the frame was the biggest part of
the job. I have two fitttings mounted at the rear bumper to add air when
desired.  It levels the truck out nicely when loaded.
Randy

>I own a 2000 Ford XLT 4-door 2 -wheel drive. Shocks and springs are
> stock and my mechanic recently assured me they were fine. Whenever
[quoted text clipped - 23 lines]
> do it? Would I need new coil springs as well? What are some good brands
> for add-on suspension components? Ideas? Suggestions...?
 
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