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Car Forum / Ford / Ford Trucks / May 2005

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Differential Pinion Seal

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Dave - 24 May 2005 00:28 GMT
89 Ford F150
2 WD, 4 spd stick
"Ford 3740# 3.08" Rear Axle code 18

Hi-
Checked out a clicking from the rear when accelerating or turning and found
the pinion seal had failed on the rear end.  Also, there was no oil in it.
Shaking the drive shaft, noticed slight amount of play side to side where it
enters the differential, maybe .05"- would not think there would be any
unless bearing shot?  I would not mind trying to replace seal but the
bearing might be too much for me- I have read about setting the preload and
could do that but bearing would require a lot of special tools.  I refilled
it with oil but no change, might be slow leak but will watch it closely.
How long will it last?  Any thoughts?  Sounds expensive, they might want to
do u-joints too?  New to me.
Dave
The OTHER Kevin in San Diego - 24 May 2005 02:03 GMT
>89 Ford F150
>2 WD, 4 spd stick
[quoted text clipped - 12 lines]
>do u-joints too?  New to me.
>Dave

I've had quite a few third members rebuilt due to "spontanous tooth
ejection" (my abuse) or just to change ring/pinion ratios.   In all
cases, the cost was about $500 for new ring & pinion, all new
bearings, crush sleeves, shims seals and gaskets.

Not one of them was done at a dealership.  Most were the local 4 Wheel
Parts store, some were my mechanic (the only guy I'll ever let work on
my cars except me)  None of them have failed thus far.  (3+ years on
the newest gear set)
Big Al - 24 May 2005 19:39 GMT
>>89 Ford F150
>>2 WD, 4 spd stick
[quoted text clipped - 27 lines]
> my cars except me)  None of them have failed thus far.  (3+ years on
> the newest gear set)

A better solution MIGHT be to shop for a complete axle at a salvage yard.

Al
The OTHER Kevin in San Diego - 25 May 2005 02:55 GMT
>A better solution MIGHT be to shop for a complete axle at a salvage yard.

Did that for the 1st third member I blew up in the 4Runner.  Still ran
me $400 and it only lasted about 4 months before it shed a few teeth.
Swapping an axle is still a pretty involved project (not to mention
the things are friggin' HEAVY) and is more involved than popping out
the third member and hauling it to a shop for a rebuild.
Big Al - 26 May 2005 02:28 GMT
>>A better solution MIGHT be to shop for a complete axle at a salvage yard.
>
[quoted text clipped - 3 lines]
> the things are friggin' HEAVY) and is more involved than popping out
> the third member and hauling it to a shop for a rebuild.

It's an 89 F-150, you can't pop out the third member.

Al
The OTHER Kevin in San Diego - 26 May 2005 04:11 GMT
>>>A better solution MIGHT be to shop for a complete axle at a salvage yard.
>>
[quoted text clipped - 5 lines]
>
>It's an 89 F-150, you can't pop out the third member.

OK, I'm not familiar with the axle on the truck, but are you telling
if you grenade the thing you've got to swap out the entire axle?

Sounds kinda odd to me..  
Dave - 26 May 2005 14:04 GMT
> >>>A better solution MIGHT be to shop for a complete axle at a salvage yard.
> >>
[quoted text clipped - 10 lines]
>
> Sounds kinda odd to me..

Thanks for all the tips- a phone call to a repair shop and they think it is
the pinion bearing and seal, and new ring and pinion gear.  This is a
transmission repair shop.  Noise is getting worse.
Dave
Joe - 27 May 2005 03:38 GMT
>>It's an 89 F-150, you can't pop out the third member.
>
> OK, I'm not familiar with the axle on the truck, but are you telling
> if you grenade the thing you've got to swap out the entire axle?
>
> Sounds kinda odd to me..

No, that's not what he means. He simply means you take the whole truck to
the repair shop, not just something that will fit in a suitcase. On the old
9" ford, there was a piece that would come out, about the size of your head,
that completely controlled the lash on the gearset. If you regeared it, you
could set the lash in an air-conditioned office, on top of your desk. But
that's a very unusual type of construction. Most rear ends aren't made that
way. The 1989 F-150 is an example of most rear ends.
The OTHER Kevin in San Diego - 28 May 2005 07:37 GMT
>>>It's an 89 F-150, you can't pop out the third member.
>>
[quoted text clipped - 8 lines]
>that completely controlled the lash on the gearset. If you regeared it, you
>could set the lash in an air-conditioned office, on top of your desk.

Sounds a lot like the Toyota truck rear axles..  Drop the driveshaft,
pull the axle shafts out a couple inches, unbolt the third member and
pull it out..

>But
>that's a very unusual type of construction. Most rear ends aren't made that
>way. The 1989 F-150 is an example of most rear ends.

Ah, ok..  Similar to the 10 and 12 bolt GM axles..  Gotta set the
lash/preload with the diff IN the axle.  Did one of those a LONG time
ago.  Never again.  I prefer the "write the check" method to do those
now.  hehehe
 
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